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Adani Cement

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10+ Elmer Technologies Interview Questions and Answers

Updated 9 Jul 2024

Q1. What is lubrication and what is it's importance for smooth running the plant.

Ans.

Lubrication is the process of applying a lubricant to reduce friction between moving parts in machinery, ensuring smooth operation and preventing wear and tear.

  • Lubrication helps reduce friction between moving parts, preventing wear and tear

  • It helps in cooling down the machinery by dissipating heat generated due to friction

  • Lubricants also help in sealing out contaminants like dust and dirt, prolonging the life of the machinery

  • Proper lubrication schedule and selection of approp...read more

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Q2. What is good housekeeping and what is impact of improvement of plant

Ans.

Good housekeeping refers to maintaining cleanliness, organization, and safety in a plant. Improving housekeeping can lead to increased efficiency, productivity, and safety.

  • Good housekeeping involves keeping work areas clean, organized, and free of clutter.

  • Regularly cleaning and maintaining equipment to prevent breakdowns and accidents.

  • Properly storing materials and tools to prevent tripping hazards and ensure easy access.

  • Implementing safety protocols and training employees on...read more

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Q3. What is the good procedure and long-lasting of all types of conveying system.

Ans.

Regular maintenance, proper training, and using high-quality materials are key to ensuring the longevity of all types of conveying systems.

  • Regularly inspect and maintain all components of the conveying system

  • Provide proper training to employees on how to operate and maintain the system

  • Use high-quality materials and components to prevent wear and tear

  • Implement a preventive maintenance schedule to address potential issues before they become major problems

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Q4. What is Boots on ground and what is it's importance for the industry.

Ans.

Boots on ground refers to having physical presence or personnel in a specific location, essential for industries like retail, military, and emergency services.

  • Boots on ground means having physical presence or personnel in a specific location.

  • It is important for industries like retail to provide customer service and maintain inventory.

  • In the military, boots on ground are essential for carrying out operations and maintaining security.

  • Emergency services rely on boots on ground t...read more

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Q5. How many components for making cement

Ans.

There are four main components used in making cement.

  • Limestone

  • Clay

  • Silica

  • Iron oxide

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Q6. What is role DP in Vrm and ball mill.

Ans.

Role of DP in Vrm and ball mill is to control the differential pressure between the inlet and outlet of the mill to ensure proper operation.

  • DP stands for Differential Pressure.

  • In VRM (Vertical Roller Mill) and ball mill, DP is used to monitor and control the pressure difference between the inlet and outlet of the mill.

  • Maintaining the correct DP is crucial for efficient grinding and preventing blockages in the mill.

  • DP can be adjusted by regulating the mill fan speed or adjusti...read more

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Q7. If someone is not agreeing to anything then he is misbehaving. If someone is not agreeing to anything and he is misbehaving then how?

Ans.

Not agreeing to anything and misbehaving can be a sign of defiance or lack of cooperation.

  • Not agreeing to anything could be a sign of defiance or disagreement with the rules or policies.

  • Misbehaving could be a way of expressing frustration or anger.

  • The individual may have underlying issues that need to be addressed to improve their behavior.

  • It is important to communicate effectively and address the root cause of the behavior rather than just focusing on the surface level defia...read more

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Q8. What is 5S of the industry.

Ans.

5S is a methodology used in industry for organizing and maintaining a clean, efficient, and safe work environment.

  • Sort - separate necessary items from unnecessary items

  • Set in order - arrange necessary items in a logical and efficient manner

  • Shine - clean and inspect work area regularly

  • Standardize - establish guidelines and procedures for maintaining the first three S's

  • Sustain - ensure the 5S system is consistently followed and improved upon

  • Example: Implementing 5S in a manufac...read more

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Q9. What type of baghouse?

Ans.

The baghouse used is a pulse jet baghouse.

  • Pulse jet baghouses are commonly used in industries for air pollution control.

  • They use high-pressure air pulses to clean the bags and remove the collected dust.

  • Examples of industries using pulse jet baghouses include cement plants, steel mills, and woodworking facilities.

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Q10. difference between VRM and ball mill.

Ans.

VRM is a vertical roller mill used for grinding raw materials into cement while a ball mill is used for grinding raw materials into fine powder.

  • VRM uses pressure and shear generated between the rollers and the rotating table to crush and grind raw materials.

  • Ball mill uses impact and attrition between grinding balls and ore particles to crush and grind materials.

  • VRM is more energy-efficient and has a higher grinding capacity compared to a ball mill.

  • Ball mill is more suitable f...read more

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Q11. What is Blaine and residue

Ans.

Blaine is a measure of fineness of cement particles, while residue is the material left on a sieve after cement is passed through it.

  • Blaine is a measure of the surface area of cement particles, indicating their fineness.

  • Residue is the material left on a sieve after cement is passed through it, indicating the amount of coarse particles in the cement.

  • Blaine value is typically expressed in cm²/g, with higher values indicating finer particles.

  • Residue is usually expressed as a per...read more

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Q12. Tell something about yourself? How is clinker silo erection? Kiln shell Replacement? WPS of Kiln joint welding.

Ans.

I have extensive experience in managing construction projects, including clinker silo erection and kiln shell replacement. I am also knowledgeable about the welding procedures for kiln joint.

  • I have successfully overseen the erection of multiple clinker silos, ensuring proper alignment and structural integrity.

  • I have managed a kiln shell replacement project, coordinating with contractors and ensuring minimal downtime for production.

  • I am familiar with the welding procedures spe...read more

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Q13. Can you explain the main principles of security.

Ans.

The main principles of security involve confidentiality, integrity, and availability of information.

  • Confidentiality: Ensuring that information is only accessible to authorized individuals.

  • Integrity: Maintaining the accuracy and consistency of information.

  • Availability: Ensuring that information is accessible when needed.

  • Examples: Using encryption to protect sensitive data, implementing access controls to restrict unauthorized access, and regularly backing up data to prevent lo...read more

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Q14. What do you know about security automation

Ans.

Security automation involves using technology to streamline security processes and tasks.

  • Security automation uses tools and software to automatically detect and respond to security threats.

  • It helps in reducing manual intervention and human errors in security operations.

  • Examples of security automation tools include SIEM (Security Information and Event Management) systems, SOAR (Security Orchestration, Automation, and Response) platforms, and endpoint security solutions.

  • Securit...read more

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Q15. Define to mill DP

Ans.

Mill DP stands for Millimeters of Dental Plaque, a measurement used in dentistry to assess oral hygiene.

  • Mill DP is a unit of measurement used by dentists to quantify the amount of dental plaque present on teeth.

  • It is typically measured using a disclosing solution that highlights areas of plaque accumulation.

  • A high Mill DP score indicates poor oral hygiene and an increased risk of dental issues.

  • Regular brushing, flossing, and dental cleanings can help reduce Mill DP levels.

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Q16. Tests performed on cement

Ans.

Tests performed on cement include compressive strength test, setting time test, soundness test, and fineness test.

  • Compressive strength test measures the ability of cement to withstand loads

  • Setting time test determines the time taken for cement to set

  • Soundness test checks for the presence of uncombined lime in cement

  • Fineness test measures the particle size of cement

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Q17. Formula of standard deviations

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