Process Team Lead
Process Team Lead Interview Questions and Answers
Q1. What is Blow out preventer and what are its uses
A blowout preventer is a safety device used to control and seal off the flow of oil and gas from a well in the event of a blowout.
Prevents uncontrolled release of oil and gas during drilling operations
Consists of hydraulic rams and annular preventers
Activated remotely or by a control panel
Critical component in offshore drilling operations
Example: Deepwater Horizon oil spill could have been prevented with a functioning blowout preventer
Q2. How do you size a heat exchanger
Sizing a heat exchanger involves calculating the required heat transfer area based on the heat duty and the overall heat transfer coefficient.
Determine the heat duty or heat load that the heat exchanger needs to handle.
Calculate the overall heat transfer coefficient based on the type of fluids, flow rates, and materials of construction.
Use the heat transfer area equation (Q = U*A*ΔTlm) to calculate the required heat transfer area.
Consider factors such as fouling, pressure dro...read more
Q3. How does a centrifugal pump work
A centrifugal pump works by converting mechanical energy from a motor into kinetic energy in a fluid through the rotation of an impeller.
Centrifugal force is created by the rotation of the impeller, causing the fluid to move radially outward.
The kinetic energy of the fluid increases as it moves through the pump, creating pressure that pushes the fluid through the system.
Common applications include water circulation in HVAC systems, wastewater treatment, and oil refining proce...read more
Q4. What is chemical process engineering
Chemical process engineering involves designing, optimizing, and operating processes to produce chemicals and materials.
Involves designing and optimizing chemical processes
Focuses on efficient production of chemicals and materials
Requires knowledge of chemistry, physics, and engineering principles
Involves troubleshooting and improving existing processes
Examples include designing a new method for producing a specific chemical, optimizing a reactor for better yield
Q5. Methodology for oil water separation
Oil water separation is achieved through various methods such as gravity separation, coalescence, flotation, and filtration.
Gravity separation relies on the difference in density between oil and water to separate them.
Coalescence involves the use of chemicals or equipment to merge small oil droplets into larger ones for easier separation.
Flotation uses air bubbles to float oil to the surface for removal.
Filtration involves passing the mixture through a filter to separate oil ...read more
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