Design Engineer
1000+ Design Engineer Interview Questions and Answers
Q101. How buoyancy works for a balloon if car is taking a turn?
Buoyancy in a balloon is not affected by the car taking a turn due to the principle of relative motion.
Buoyancy is a force exerted by a fluid that opposes the weight of an immersed object.
The balloon and the air inside it are both moving with the car, so the buoyant force remains constant.
The buoyant force is determined by the displaced fluid, not the motion of the object.
Therefore, the balloon will continue to float in the same manner regardless of the car's movement.
Q102. What are the different mechanical properties of materials
Mechanical properties of materials include strength, stiffness, toughness, hardness, ductility, and elasticity.
Strength: Ability to withstand applied force without failure (e.g. tensile strength, compressive strength)
Stiffness: Resistance to deformation under load (e.g. Young's modulus)
Toughness: Ability to absorb energy and deform plastically before fracturing (e.g. impact toughness)
Hardness: Resistance to indentation or scratching (e.g. Rockwell hardness)
Ductility: Ability ...read more
Q103. Pneumatic Equipments used in previous organisation?
Various pneumatic equipments were used in the previous organisation including air compressors, pneumatic cylinders, pneumatic valves, and pneumatic actuators.
Air compressors were used to generate compressed air for various applications.
Pneumatic cylinders were utilized for linear motion in different machinery.
Pneumatic valves controlled the flow of compressed air in the system.
Pneumatic actuators were employed for converting energy into mechanical motion.
Q104. How would you design a hopper for me,what kind of inputs does required ?
To design a hopper, inputs required are material properties, flow rate, hopper geometry, and discharge method.
Determine the material properties such as bulk density, particle size, and flowability.
Calculate the required hopper geometry based on the material properties and desired flow rate.
Choose a suitable discharge method such as gravity, vibration, or pneumatic.
Consider factors such as material bridging, segregation, and dust control.
Prototype and test the hopper design to...read more
Q105. What is component drawing vs assembly drawing
Component drawing shows individual parts with dimensions and specifications, while assembly drawing shows how parts fit together to form a complete product.
Component drawing focuses on individual parts and their specifications
Assembly drawing shows how parts fit together to form a complete product
Component drawing is used for manufacturing and quality control
Assembly drawing is used for assembly instructions and maintenance
Examples: Component drawing of a screw, Assembly draw...read more
Q106. What are the different pros and cons of isometric view and parametric view?
Isometric view and parametric view have different advantages and disadvantages.
Isometric view provides a 3D representation of an object, making it easier to visualize and understand.
Parametric view allows for easy modification of dimensions and parameters, saving time and effort.
Isometric view can be misleading in terms of proportions and distances.
Parametric view can be complex and difficult to set up initially.
Isometric view is commonly used in engineering and architecture....read more
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Q107. Why the brittle material fail as spiral fracture surface under torsion
Brittle materials fail as spiral fracture surface under torsion due to their inability to deform plastically.
Brittle materials lack ductility and are unable to deform plastically under stress
Under torsion, the material experiences shear stress which leads to the formation of spiral fracture surfaces
The lack of plastic deformation causes the material to fail catastrophically along these spiral paths
Examples of brittle materials include ceramics, glass, and some metals like cas...read more
Q108. What is chassis? What are the components mounted on chassis? What is bottom top approach? What is your role in current company
Chassis is the framework of a vehicle on which the body and components are mounted.
Components mounted on chassis include engine, transmission, suspension, steering system, and wheels.
Bottom top approach refers to designing the chassis from the bottom up, starting with the foundation and building upwards.
My role in the current company involves designing and optimizing chassis structures for various vehicles.
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Q109. What is Annotations, PMI & GD& T?
Annotations, PMI & GD&T are tools used in engineering to communicate design and manufacturing requirements.
Annotations are notes or labels added to a drawing to provide additional information.
PMI (Product Manufacturing Information) includes dimensions, tolerances, materials, and other specifications needed for manufacturing.
GD&T (Geometric Dimensioning and Tolerancing) is a system for defining and communicating engineering tolerances.
GD&T uses symbols like concentricity, flat...read more
Q110. What is Benchmarking & Master section?
Benchmarking is the process of comparing one's business processes and performance metrics to industry bests or best practices from other companies.
Benchmarking helps identify areas for improvement and opportunities for innovation.
It involves analyzing data and metrics to understand how well a company is performing compared to others in the industry.
Master section refers to a standardized set of criteria or best practices that serve as a benchmark for comparison.
For example, a...read more
Q111. What is GD& T & how it practical use it?
GD&T stands for Geometric Dimensioning and Tolerancing. It is a system for defining and communicating engineering tolerances.
GD&T is used to specify the allowable variations in form, size, and orientation of part features.
It helps ensure that parts fit together properly and function as intended.
GD&T uses symbols, such as position, concentricity, and flatness, to communicate tolerance requirements.
It is commonly used in industries such as automotive, aerospace, and manufacturi...read more
Q112. which method are used for making biw?
Various methods are used for making BIW (Body in White) including hydroforming, stamping, welding, and bonding.
Hydroforming: shaping metal using fluid pressure
Stamping: pressing metal into a desired shape
Welding: joining metal pieces together using heat
Bonding: using adhesives to attach metal components
Q113. 1. How to calculate transformer size?
Transformer size is calculated based on the load requirements and voltage levels.
Determine the load requirements in kVA or amps
Determine the primary and secondary voltage levels
Calculate the required turns ratio
Select a transformer with a suitable kVA rating and voltage levels
Consider factors such as efficiency, temperature rise, and insulation class
Consult relevant standards and regulations
Q114. How much do you know about CHS?
CHS stands for Circular Hollow Section, a type of steel tube used in construction and engineering.
CHS is commonly used in the construction of buildings, bridges, and other structures.
It is known for its strength and durability.
CHS is often used in applications where weight is a concern, as it is lighter than solid steel.
It is available in a range of sizes and thicknesses to suit different applications.
CHS can be used in both compression and tension applications.
Q115. Sheet metal component for CAD test
A sheet metal component needs to be designed using CAD software for testing purposes.
Understand the specifications and requirements of the component
Choose the appropriate sheet metal material and thickness
Create a 2D sketch of the component
Use sheet metal tools to add bends, flanges, and other features
Add necessary cutouts and holes
Check for interference and collisions
Export the design in the required file format
Q116. What is difference between simulation and modeling?
Simulation is the imitation of a real-world process or system, while modeling is the creation of a simplified representation of a system.
Simulation involves running a model to observe its behavior in different scenarios.
Modeling involves creating a simplified representation of a system or process.
Simulation is used to predict the behavior of a system under different conditions.
Modeling is used to understand the behavior of a system and make predictions about its future behavi...read more
Q117. Which ASME codes do you used in previous organization?
I have used ASME B31.1 and B31.3 codes in my previous organization.
ASME B31.1 for Power Piping
ASME B31.3 for Process Piping
Used for design and construction of piping systems
Ensured compliance with safety standards
Reviewed and interpreted code requirements
Q118. What are the types of commercially available solar modules?
Types of commercially available solar modules include monocrystalline, polycrystalline, thin-film, and bifacial.
Monocrystalline solar modules have high efficiency and sleek appearance.
Polycrystalline solar modules are cost-effective but slightly less efficient than monocrystalline.
Thin-film solar modules are lightweight and flexible, suitable for curved surfaces.
Bifacial solar modules can capture sunlight from both sides, increasing energy production.
Q119. which method are used to plastic manufacturing?
Various methods such as injection molding, blow molding, extrusion, and rotational molding are used in plastic manufacturing.
Injection molding: molten plastic is injected into a mold to create a part
Blow molding: air pressure is used to expand molten plastic into a mold
Extrusion: plastic is melted and forced through a die to create a continuous profile
Rotational molding: powdered plastic is rotated in a mold until it coats the entire surface
Q120. why kaplan turbine is used for low head?
Kaplan turbines are used for low head because they are designed to operate efficiently in low head conditions.
Kaplan turbines have adjustable blades that allow for optimal performance in low head situations
They have a higher specific speed compared to other turbine types, making them suitable for low head applications
Examples of low head applications include run-of-river hydroelectric plants and irrigation systems
Q121. what is A3 paper sheet size in mm?
A3 paper sheet size is 297 x 420 mm.
A3 paper size is commonly used for drawings, diagrams, and posters.
It is part of the ISO 216 standard paper sizes.
The dimensions of A3 paper are 297 x 420 mm or 11.7 x 16.5 inches.
Q122. what is diff b/w PFMEA & DFMEA?
PFMEA focuses on potential failures in the manufacturing process, while DFMEA focuses on potential failures in the design process.
PFMEA stands for Process Failure Mode and Effects Analysis, while DFMEA stands for Design Failure Mode and Effects Analysis.
PFMEA is used to identify and prioritize potential failure modes in the manufacturing process, while DFMEA is used to identify and prioritize potential failure modes in the design process.
PFMEA helps in improving the manufactu...read more
Q123. What is ECU ground i.e. Earthing?
ECU ground, also known as earthing, is the connection of the electronic control unit to the vehicle's chassis to provide a reference point for electrical circuits.
ECU ground is essential for proper functioning of electronic systems in a vehicle.
It helps to prevent electrical interference and ensures stable operation of the ECU.
The ground connection is typically made using a wire or a metal strap between the ECU and the chassis.
Proper grounding is crucial for safety and perfor...read more
Q124. Minimum reinforcement for RCC columns , beams , slabs
Minimum reinforcement for RCC columns, beams, slabs is specified in codes and depends on various factors.
Minimum reinforcement is specified in codes such as IS 456 for Indian standards and ACI 318 for American standards.
The minimum reinforcement depends on factors such as the size of the member, the type of loading, and the exposure conditions.
For example, the minimum reinforcement for a column may be 0.8% of the cross-sectional area for mild exposure conditions.
Similarly, th...read more
Q125. what design software are you good with?
I am proficient in using SolidWorks, AutoCAD, and SketchUp for designing.
Proficient in SolidWorks for 3D modeling and simulation
Skilled in AutoCAD for 2D drafting and detailing
Experienced in SketchUp for architectural and interior design
Familiar with Adobe Creative Suite for graphic design
Q126. What is micrometre screw gauge least count?
Micrometre screw gauge least count is the smallest measurement that can be read on the gauge.
Micrometre screw gauge is used to measure small distances with high accuracy.
The least count of a micrometre screw gauge is typically 0.01 mm or 0.001 mm.
To measure an object, the spindle is turned until it touches the object and the reading is taken from the thimble and sleeve scales.
For example, if the thimble scale reads 5 and the sleeve scale reads 0.5 mm, the measurement is 5.5 m...read more
Q127. Describe complete balancing procedure for a rotating equipment.
Balancing procedure for rotating equipment involves identifying unbalance, measuring vibration, and adding or removing weight to achieve balance.
Identify unbalance by measuring vibration
Determine the amount and location of unbalance
Add or remove weight to achieve balance
Repeat the process until vibration is within acceptable limits
Use balancing equipment such as a balancing machine or portable balancer
Examples include balancing of fans, turbines, and rotors
Q128. Draw bending Moment & Shear force of standard portal frame
To draw bending moment and shear force of a standard portal frame, one needs to analyze the frame's geometry and loading conditions.
Identify the geometry of the portal frame
Determine the loading conditions on the frame
Calculate the reactions at the supports
Draw the shear force and bending moment diagrams
Label the diagrams with values and units
Q129. How to do Ansys for the different type of servo motors
Analyze servo motors in Ansys using appropriate simulation techniques
Identify the type of servo motor and its specifications
Create a 3D model of the motor in Ansys
Apply appropriate boundary conditions and loads
Run simulations to analyze the motor's performance
Evaluate results and make necessary design changes
Repeat simulations until desired performance is achieved
Q130. How will you design a swimming diving board?
To design a swimming diving board, I will consider the material, dimensions, weight capacity, and safety features.
Choose a durable and non-slip material like fiberglass or aluminum
Determine the appropriate length, width, and thickness based on the intended use and user demographics
Calculate the weight capacity and ensure it can support the maximum weight of a user
Incorporate safety features like a non-slip surface, rounded edges, and a secure mounting system
Consider the heigh...read more
Q131. what would consider for designing rubber component ?
Rubber component design requires consideration of material properties, application requirements, and manufacturing processes.
Identify the application requirements and environmental conditions
Select appropriate rubber material based on properties such as hardness, elasticity, and chemical resistance
Design for manufacturability, considering factors such as mold design and tooling
Consider post-processing requirements such as curing and finishing
Perform testing and validation to ...read more
Q132. What is a stress and strain Different b/w 1 st angle and 3 rd angle Detail of drowning Details in Solidworks command
Answering questions related to stress and strain, drawing, and Solidworks commands.
Stress is the force per unit area applied to a material, while strain is the deformation caused by stress.
First angle and third angle projection are two methods of representing a 3D object in 2D drawings.
Drawing is the process of creating a visual representation of an object or idea.
Solidworks is a computer-aided design software used for creating 3D models and drawings.
Examples of Solidworks co...read more
Q133. What is the VFD?explain the function of VFD or power electronic product.
VFD stands for Variable Frequency Drive. It is a power electronic product used to control the speed of an AC motor by varying the frequency and voltage supplied to the motor.
VFDs are commonly used in industrial applications to control the speed of pumps, fans, compressors, and other motor-driven equipment.
They work by converting fixed frequency AC power to variable frequency AC power using semiconductor devices such as insulated gate bipolar transistors (IGBTs).
VFDs provide e...read more
Q134. Core subjects and software which you have admire
I admire core subjects like mechanical engineering and software like AutoCAD and SolidWorks.
Core subjects: mechanical engineering
Software: AutoCAD, SolidWorks
Q135. Are you able to do robot maintenance like greasing and mechanical equipment replacement?
Yes, I am able to perform robot maintenance tasks such as greasing and mechanical equipment replacement.
I have experience in performing routine maintenance tasks on robots, including greasing moving parts to ensure smooth operation.
I am skilled in identifying and replacing worn-out mechanical components to prevent breakdowns and ensure optimal performance.
I am familiar with following maintenance schedules and procedures to keep robots in good working condition.
I have successf...read more
Q136. What are the different types of materials used for plates, pipes, flanges, and fittings?
Materials used for plates, pipes, flanges, and fittings vary depending on the application and requirements.
Plates: commonly made from steel, aluminum, stainless steel, or composite materials
Pipes: materials include steel, copper, PVC, and stainless steel
Flanges: typically made from carbon steel, stainless steel, or alloy steel
Fittings: materials range from brass, copper, PVC, to stainless steel
Q137. What is the minimum thickness required for the bending of materials?
The minimum thickness required for bending materials depends on the material type, bending method, and equipment used.
Minimum thickness is influenced by material type - softer materials can be bent at thinner thicknesses compared to harder materials.
Bending method plays a role - air bending requires thicker materials compared to bottoming or coining.
Equipment used also affects minimum thickness - higher tonnage machines can bend thicker materials with ease.
Generally, a rule o...read more
Q138. Define tolarence and fits, Type of interference Operation on lathe Rotatary motion to leniar motion Formulas GD and T Dimensions Sheet format Model trees Density of matels
Answering questions related to engineering concepts such as tolerance and fits, types of interference, lathe operations, rotary to linear motion, formulas, GD&T, dimensions, sheet format, model trees, and density of materials.
Tolerance refers to the allowable variation in a dimension or measurement
Fits refer to the degree of tightness or looseness between two mating parts
Types of interference include press fit, shrink fit, and force fit
Lathe operations include turning, facing...read more
Q139. 1)What is Renloyds number? 2) What is degree of freedom?
Renloyds number is a dimensionless number used in fluid mechanics to characterize the flow of a fluid over a surface.
Renloyds number is defined as the ratio of inertial forces to viscous forces in a fluid flow.
It is used to determine the type of flow (laminar or turbulent) that occurs over a surface.
Renloyds number is calculated using the formula: Re = (ρ * V * L) / μ, where ρ is the density of the fluid, V is the velocity of the fluid, L is a characteristic length, and μ is ...read more
Q140. Do you know autocad software & how it is used?
Yes, AutoCAD is a widely used software for creating 2D and 3D designs in various industries.
AutoCAD is used for creating precise technical drawings and models.
It is commonly used in architecture, engineering, and construction industries.
Users can create detailed floor plans, blueprints, and 3D models using AutoCAD.
The software allows for accurate measurements, annotations, and layering of designs.
AutoCAD files can be easily shared and edited by multiple users.
Proficiency in A...read more
Q141. How to plastic Wall thickness decide?
Plastic wall thickness is decided based on factors like material properties, part geometry, and manufacturing process.
Consider material properties such as strength, flexibility, and cost
Evaluate part geometry to ensure structural integrity and proper function
Take into account the manufacturing process to determine moldability and cost-effectiveness
Q142. draw a given sheet metal design in creo, and draft the design according to the given input sheet
Draw a sheet metal design in Creo and draft it according to given input sheet.
Open Creo and create a new part file
Use the sheet metal module to create the design
Add bends, flanges, and other features as required
Create a drawing of the design using the given input sheet
Add dimensions, annotations, and other necessary details
Ensure the design meets all required specifications
Q143. What are the failure theories and which basics they derived
Failure theories are used to predict the failure of materials under different loading conditions.
Theories include maximum shear stress theory, maximum normal stress theory, and maximum strain energy theory
Maximum shear stress theory states that failure occurs when the maximum shear stress in a material exceeds the shear strength of the material
Maximum normal stress theory states that failure occurs when the maximum normal stress in a material exceeds the tensile or compressiv...read more
Q144. what are the types of welding?
There are several types of welding including MIG, TIG, Stick, Flux-Cored, and Submerged Arc Welding.
MIG (Metal Inert Gas) welding uses a wire electrode and a shielding gas to join two metal pieces together.
TIG (Tungsten Inert Gas) welding uses a tungsten electrode and a shielding gas to create a precise and clean weld.
Stick welding uses a consumable electrode coated in flux to create a strong bond between two metal pieces.
Flux-Cored welding uses a wire electrode with a flux c...read more
Q145. What is entropy and real life example
Entropy is a measure of disorder or randomness in a system.
Entropy increases with time in a closed system
A messy room has higher entropy than a clean room
Melting of ice is an example of increase in entropy
Burning of wood is another example of increase in entropy
Q146. - Commands use to making modeling & drawing in software?
Various commands are used for modeling and drawing in software.
For modeling: extrude, revolve, sweep, loft, fillet, chamfer, boolean operations
For drawing: line, circle, arc, rectangle, polygon, dimensioning, text
Software-specific commands: SketchUp - push/pull, Fusion 360 - timeline, SolidWorks - feature manager
Keyboard shortcuts can also be used to speed up the modeling and drawing process
Q147. Design exor,nand using 2:1 mux Design d latch using 2:1 mux Design frequency divide by 3 circuit
Design exor, nand and d latch using 2:1 mux and frequency divide by 3 circuit
For exor using 2:1 mux, connect one input to select line and other to output of nand gate using 2:1 mux
For nand using 2:1 mux, connect one input to select line and other to inverted output of and gate using 2:1 mux
For d latch using 2:1 mux, connect data input to select line and connect inverted output to one input and output to other input
For frequency divide by 3 circuit, use two d flip flops and an...read more
Q148. What is K factor and Bend allowance
K factor and bend allowance are important factors in sheet metal bending.
K factor is a ratio that determines the location of the neutral axis in relation to the thickness of the material.
Bend allowance is the amount of material that is required to make a bend.
K factor and bend allowance are used to calculate the length of material needed for a bend.
K factor and bend allowance vary depending on the material being used and the type of bend being made.
K factor and bend allowance...read more
Q149. 2. what is shutt off angle in molding?
Shut off angle in molding refers to the angle at which the mold halves meet and close to form a complete part.
Shut off angle is crucial for ensuring proper part ejection and preventing flash formation.
It is typically between 0.5 to 3 degrees, depending on the material and part design.
A larger shut off angle may be required for parts with deep cavities or complex geometries.
Improper shut off angle can lead to part defects like flash or incomplete filling of the mold.
Q150. What are the types of welds you have used? and on what basis will you select the type of weld?
Types of welds include fillet welds, groove welds, plug welds, and slot welds. Selection is based on joint design, material thickness, and strength requirements.
Fillet welds are used for lap joints and T-joints
Groove welds are used for butt joints and can be V-groove, U-groove, or J-groove
Plug welds are used to fill holes in one of the parts being joined
Slot welds are used to join overlapping parts with a slot cut in one of the parts
Selection is based on joint design, materia...read more
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