CNC Programmer

10+ CNC Programmer Interview Questions and Answers

Updated 3 Jul 2024

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Q1. What is CAM? Explain G- codes and M- codes.

Ans.

CAM stands for Computer-Aided Manufacturing. G-codes control the movement of the machine while M-codes control machine functions.

  • CAM is the use of software to control machine tools and related machinery in manufacturing.

  • G-codes are used to control the movement of the machine, such as positioning, feed rate, and speed.

  • M-codes are used to control machine functions, such as turning on/off coolant or spindle.

  • Example of G-code: G01 is used for linear interpolation.

  • Example of M-cod...read more

Q2. Give some explanation of G41 and G42 ?

Ans.

G41 and G42 are cutter compensation codes used in CNC programming.

  • G41 is used for left cutter compensation, where the tool path is shifted to the left of the programmed path.

  • G42 is used for right cutter compensation, where the tool path is shifted to the right of the programmed path.

  • These codes are used to adjust for the size of the cutting tool and ensure accurate machining.

  • The amount of compensation is specified with a D code, which represents the tool diameter.

  • For example,...read more

Q3. what are the types of operation in cnc machine?

Ans.

Types of operations in CNC machines include turning, milling, drilling, grinding, and more.

  • Turning: Rotating the workpiece while a cutting tool removes material

  • Milling: Cutting material using a rotating cutter

  • Drilling: Creating holes in the workpiece

  • Grinding: Using an abrasive wheel to remove material

  • Boring: Enlarging existing holes

  • Tapping: Creating internal threads in a hole

  • Reaming: Finishing and sizing existing holes

Q4. G41-Tool nose radius of right hand side

Ans.

G41 is a code used in CNC programming to specify the tool nose radius on the right-hand side of the tool.

  • G41 is used to specify the tool nose radius on the right-hand side of the tool.

  • It is important to use the correct tool nose radius to ensure accurate machining.

  • Examples of tools that may require G41 include end mills, drills, and boring bars.

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Q5. Types of coordinate Axis control systems.

Ans.

Types of coordinate Axis control systems include Cartesian, polar, cylindrical, and spherical systems.

  • Cartesian coordinate system uses three perpendicular axes (X, Y, Z) to define positions in 3D space.

  • Polar coordinate system uses a distance from a fixed point (origin) and an angle from a reference direction.

  • Cylindrical coordinate system adds a height component to the polar system, defining positions in 3D space.

  • Spherical coordinate system uses a distance from the origin, an ...read more

Q6. How to creat program

Ans.

To create a CNC program, you need to use a programming language specifically designed for CNC machines.

  • Choose a programming language suitable for CNC programming, such as G-code or M-code.

  • Write the program using the chosen programming language, specifying the desired tool movements, speeds, and operations.

  • Test the program using simulation software or on an actual CNC machine to ensure it functions as intended.

  • Make any necessary adjustments or optimizations to the program base...read more

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Q7. Cnc job work manufacturing process

Ans.

CNC job work manufacturing process involves using computer-controlled machines to create precise and complex parts.

  • The process starts with designing the part using CAD software

  • The program is then loaded into the CNC machine

  • The machine uses various tools to cut and shape the material into the desired part

  • Quality control is important to ensure the final product meets specifications

  • Common materials used include metals, plastics, and wood

Q8. G42-tool nose radius of lift hand side

Ans.

G42 is a code used in CNC programming to specify the tool nose radius on the left-hand side of the cutting tool.

  • G42 is used to compensate for the tool nose radius on the left-hand side of the cutting tool

  • It is used to ensure accurate cutting and prevent the tool from cutting too deep

  • The value specified after G42 is the radius of the tool nose on the left-hand side

  • G41 is used for the right-hand side tool nose radius compensation

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Q9. How many mm in 1 inch

Ans.

1 inch is equal to 25.4 millimeters.

  • 1 inch = 25.4 mm

  • This conversion is important in CNC programming as it involves precise measurements.

  • It is important to have a good understanding of both imperial and metric units in CNC programming.

Q10. Tell me about g code?

Ans.

G code is a language used in CNC programming to control the movements of a machine tool.

  • G code consists of letters and numbers that represent specific commands for the machine tool.

  • It is used to specify the toolpath, speed, feed rate, and other parameters for machining operations.

  • For example, G00 is a rapid move command, G01 is a linear interpolation command, and G02/G03 are circular interpolation commands.

Q11. trail to setting and program in mechine

Ans.

The trail to setting and programming in a machine involves understanding machine specifications, selecting appropriate tools, creating a program, and testing it.

  • Understand the machine specifications and capabilities

  • Select appropriate tools and materials for the job

  • Create a program using CAD/CAM software or manual coding

  • Test the program on a simulator or the actual machine

  • Make necessary adjustments and optimizations

  • Run the program on the machine and monitor the process

  • Inspect ...read more

Q12. What is your kpi?

Ans.

My key performance indicators (KPIs) include meeting production targets, reducing machine downtime, and improving efficiency.

  • Meeting production targets by programming CNC machines accurately and efficiently

  • Reducing machine downtime by troubleshooting and resolving programming issues promptly

  • Improving efficiency by optimizing tool paths and minimizing material waste

Q13. tool test in AutoCAD

Ans.

Tool test in AutoCAD is a process of verifying the tool's geometry and performance before using it for machining.

  • Create a test program to check the tool's geometry and performance

  • Use AutoCAD's simulation feature to verify the tool's path and cutting parameters

  • Check for any collisions or errors in the simulation

  • Adjust the tool's parameters if necessary

  • Run the test program on a test piece to verify the tool's performance

Q14. Types of tools.

Ans.

Types of tools used in CNC programming include cutting tools, measuring tools, and holding tools.

  • Cutting tools: end mills, drills, reamers

  • Measuring tools: calipers, micrometers, height gauges

  • Holding tools: collets, chucks, vices

Q15. Cnc machine program

Ans.

A CNC machine program is a set of instructions that controls the movement of a CNC machine to produce a specific part.

  • CNC programs are typically written in G-code or a similar language

  • Programs can be created manually or generated using CAD/CAM software

  • Programs must be carefully tested and debugged before running on a machine

  • Variables such as tool speed, feed rate, and cutting depth must be specified in the program

  • Programs can be saved and reused for future production runs

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