CCM Shift Incharge

CCM Shift Incharge Interview Questions and Answers

Updated 30 Sep 2022

Q1. When ladle temperature low then what will you do in running casting.

Ans.

When ladle temperature is low in running casting, take immediate action to increase temperature.

  • Check the ladle temperature using a temperature measuring device.

  • Identify the cause of low temperature, such as insufficient heating or heat loss during transfer.

  • Take corrective actions like adjusting the heating system or insulating the ladle to prevent further temperature drop.

  • Inform the relevant personnel and coordinate with them to ensure smooth casting process.

  • Monitor the ladl...read more

Q2. What does it means 6/11meter radius machine.

Ans.

6/11 meter radius machine refers to the distance at which a person with normal vision can read letters on a chart.

  • 6/11 meter radius machine is used to measure visual acuity.

  • It is a standard distance used for eye exams in many countries.

  • The machine displays letters of different sizes and the patient is asked to read them from a distance of 6 meters.

  • If the patient can read the letters from 6 meters away, they have normal vision.

  • If they can only read the letters from a closer di...read more

Q3. Difference between open and close casting.

Ans.

Open casting and close casting are two different methods used in the casting process.

  • Open casting is a casting method where the mold is not completely enclosed, allowing for easy pouring of molten metal.

  • Close casting, on the other hand, involves a fully enclosed mold, which requires a gating system for pouring the metal.

  • Open casting is commonly used for small and simple castings, while close casting is used for more complex and intricate castings.

  • In open casting, the molten m...read more

Q4. What is electric magnetic stirring system.

Ans.

Electric magnetic stirring system is a method of stirring molten metal using electromagnetic fields.

  • It uses a magnetic field to create a rotating motion in the molten metal.

  • The system consists of a coil that generates the magnetic field and a power supply to control the frequency and intensity of the field.

  • It is commonly used in the steel industry to improve the quality and consistency of the metal.

  • It can also be used in the production of aluminum, copper, and other metals.

  • Th...read more

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Q5. What is superheat in molten metal

Ans.

Superheat in molten metal is the temperature difference between the actual temperature of the metal and its melting point.

  • Superheat is the amount of heat added to the metal above its melting point.

  • It is important to maintain the correct superheat to ensure proper casting and solidification.

  • Superheat can be measured using thermocouples or pyrometers.

  • Excessive superheat can lead to metal shrinkage and porosity, while insufficient superheat can cause incomplete filling of the mo...read more

Q6. What is melting point of iron.

Ans.

The melting point of iron is approximately 1,538 degrees Celsius.

  • The melting point of iron is an important property in metallurgy.

  • Iron transitions from a solid to a liquid state at its melting point.

  • The melting point of iron is higher than that of many other common metals.

  • Iron's melting point allows it to be easily shaped and molded in various industrial processes.

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Q7. What is negative streep percentage.

Ans.

Negative strip percentage refers to the percentage of defective products in a manufacturing process.

  • It is a measure of the quality of the manufacturing process.

  • It is calculated by dividing the number of defective products by the total number of products produced and multiplying by 100.

  • For example, if a company produces 1000 products and 50 of them are defective, the negative strip percentage would be 5%.

  • A high negative strip percentage indicates a need for process improvement...read more

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