Plant Head - Operation - Steel Girders Fabrication (20-28 yrs)

Job Title: Plant Head Operations - Steel Girders Fabrication Plant

Location: Navi Mumbai, Maharashtra

Key Areas of Expertise - Road Over Bridges, Open Web Girders, Foot Over Bridges, Bow String Girders Fabrication and Plant Operations with Minimum 20 years of experience

RDSO Approved Steel Fabricators Plant Operations Experience is must

Job Summary:

The Plant Head for a Steel Girders Fabrication Plant is responsible for overseeing all aspects of plant operations to ensure production efficiency, quality standards, safety compliance, and cost-effective management. This role requires extensive leadership, strategic planning, and technical knowledge in steel fabrication, especially in the production of steel girders, which are essential in infrastructure projects. The Plant Head will lead a diverse team of production, maintenance, quality, and logistics professionals to meet production goals while maintaining a high-performance culture.

Key Responsibilities:

1. Plant Operations & Production Management

- Lead all daily operations, including production planning, scheduling, and process optimization to meet production targets.

- Ensure the efficient and timely delivery of quality steel girders per client specifications and project requirements.

- Monitor production metrics, identify bottlenecks, and implement continuous improvement initiatives to enhance productivity.

- Coordinate with procurement teams for raw material planning, inventory management, and vendor relationships.

2. Quality Assurance & Compliance

- Oversee quality assurance processes to maintain high standards in all fabrication activities, including welding, assembly, and finishing.

- Ensure compliance with industry standards and certifications, including ISO, AWS (American Welding Society), and other applicable standards.

- Drive a zero-defect policy by establishing robust inspection protocols and root-cause analysis to address quality issues.

3. Safety & Environmental Responsibility

- Develop and enforce safety policies and procedures to ensure a safe work environment, adhering to local regulations and company policies.

- Conduct regular safety audits, risk assessments, and emergency preparedness training to minimize workplace hazards.

- Oversee environmental management initiatives, ensuring compliance with relevant environmental regulations and minimizing waste production.

4. Financial & Budgetary Control

- Manage the plant's P&L, preparing annual budgets, cost control measures, and resource allocation.

- Track operational expenses and identify areas for cost savings without compromising production quality.

- Collaborate with the finance team to forecast and achieve monthly, quarterly, and annual financial targets.

5. Leadership & Team Management

- Build, mentor, and lead a high-performing team of department heads, engineers, supervisors, and operators.

- Drive a culture of accountability, innovation, and continuous improvement through effective communication and goal setting.

Qualifications:

- Education: Bachelor's Degree in Mechanical Engineering, Electrical or Structural Engineering, or a related field; MBA or equivalent management degree is preferred.

- Experience: Minimum of 20 years in heavy steel fabrication or manufacturing industry, with at least 10 years in a leadership role.

- Technical Expertise: Strong knowledge of steel fabrication processes, quality management systems, safety regulations, and plant management best practices.