Zf Rane Automotive Production Engineer Interview Questions and Answers

Q1. Tell me about your self
Ans. 
I am a dedicated and experienced Production Engineer with a strong background in manufacturing processes and quality control.
• Bachelor's degree in Mechanical Engineering

• 5+ years of experience in production engineering

• Proficient in CAD software and manufacturing processes

• Implemented lean manufacturing principles to improve efficiency

• Led cross-functional teams to troubleshoot production issues
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Q2. You're worked here
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Q3. Job and responsibilities
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Q1. Cnc vmc program
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Q2. SAP(BOM, production punch)
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Q3. 7qc tool details
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Q4. 5 core tools (spc, MSA, Ppap)
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Q5. Production document (dwm, dd20, 5m change, tl activity
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Q1. What is OEE and what is role
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Q2. What is TCP
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Q1. Why promote you
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Q2. Family
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Q1. Injection moulding machine
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Q2. Blow molding machine
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Q1. Basic mechanical engineering
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Q2. Field related basic question
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Q3. How many installation done
Ans. 
I have completed 15 installations in the past year for various projects.
• Completed 15 installations in the past year

• Installed equipment for projects such as XYZ and ABC

• Ensured proper functioning of installations through testing and maintenance
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Q1. Roles and responsibility
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Online test conducted for 1 hour atlest

Q1. 6 sigma understanding
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Q2. Qa process understa ding
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Q1. HR, aptitude test, group discussion
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Q2. One on one round
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Q3. Group discussion
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Q4. Aptitude test and HR
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Q5. One on one round in technical
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Q1. Difference between TIG &MIG welding.
Ans. 
TIG welding uses a tungsten electrode to create a precise and clean weld, while MIG welding uses a consumable wire electrode and shielding gas.
• TIG welding is slower but produces higher quality welds with less spatter and distortion.

• MIG welding is faster and better suited for thicker materials and high-volume production.

• TIG welding requires more skill and experience, while MIG welding is easier to learn and use.

• TIG weld...read more
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Q2. Tell me five major losses in industrial work.
Ans. 
Five major losses in industrial work are downtime, defects, inefficiency, waiting, and overproduction.
• Downtime: Refers to the time when production is halted due to equipment breakdown, maintenance, or other issues.

• Defects: Occur when products do not meet quality standards and need to be reworked or discarded.

• Inefficiency: Waste of resources, such as excessive energy consumption or poor utilization of manpower.

• Waiting: ...read more
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Q3. What is CNC machine?
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A CNC machine is a computer-controlled machine tool used for precision machining.
• CNC stands for Computer Numerical Control.

• It uses pre-programmed instructions to control the movement of the machine.

• CNC machines are widely used in manufacturing industries for tasks like cutting, drilling, milling, and turning.

• They offer high precision, repeatability, and automation.

• Examples of CNC machines include CNC mills, lathes, rou
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Q4. Which electrode used in MIG welding?
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The electrode used in MIG welding is a consumable wire electrode.
• MIG welding stands for Metal Inert Gas welding.

• The electrode is continuously fed through a welding gun and melts to form the weld.

• The wire electrode is made of the same material as the base metal being welded.

• The shielding gas used in MIG welding protects the weld from atmospheric contamination.

• Common types of wire electrodes include ER70S-6 for mild stee
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Q5. Which Robert used in BADVE group?
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Sorry, I cannot answer this question as it lacks context and information.
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Q6. Difference between manual welding and robotics welding.
Ans. 
Manual welding is done by a human operator while robotics welding is done by a machine.
• Manual welding requires a skilled operator to control the welding process while robotics welding is automated.

• Robotics welding is faster and more precise than manual welding.

• Manual welding is more flexible and can be used in a wider range of applications while robotics welding is best suited for high-volume production.

• Robotics weldin...read more
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