Toyoda Gosei South India Interview Questions and Answers

Important factors in cable calculation, types of communication used in automation industry, difference between analog input 4-20mA & analog input (0-10v), DG synch control panel & its working philosophy, various types of starter used in control panel, testing of panel as an individual at site, ingress protection.

• Cable calculation factors include voltage drop, current carrying capacity, and cable length.

• Types of communication used in automation industry include Ethernet, Modbu...read more

Conveyor belt design involves calculations for roller conveyor, belt speed, belt width, troughing angle, etc.

• Roller diameter and pitch calculations

• Belt speed and width calculations

• Troughing angle and idler spacing calculations

• Drive power and tension calculations

• Material selection for belt and rollers

I handle cross functional/multi disciplinary issues by promoting effective communication, collaboration, and problem-solving.

• Encourage open and transparent communication between different teams and departments

• Facilitate regular meetings or workshops to address and resolve any conflicts or issues

• Promote a culture of collaboration and teamwork

• Implement effective problem-solving techniques, such as root cause analysis or brainstorming sessions

• Ensure clear roles, responsibilities...read more

To explain issues and potential solutions to get resources, it is important to clearly communicate the problem, demonstrate the impact, propose feasible solutions, and highlight the benefits.

• Clearly communicate the problem and its impact on quality and productivity

• Provide data and evidence to support the need for additional resources

• Propose feasible solutions that address the root cause of the issues

• Highlight the benefits of allocating resources, such as improved quality, red...read more

Various materials are used in designing depending on the application and requirements.

• Metals such as steel, aluminum, and titanium are commonly used for their strength and durability.

• Plastics like polycarbonate and ABS are used for their lightweight and flexibility.

• Ceramics are used for their high temperature resistance and electrical insulation properties.

• Composites like carbon fiber and fiberglass are used for their high strength-to-weight ratio.

• Natural materials like wood ...read more

To navigate around roadblocks in approval, I use effective communication, problem-solving skills, and collaboration.

• Identify the roadblocks and understand the reasons behind them

• Communicate with stakeholders to address concerns and find solutions

• Utilize problem-solving techniques to overcome obstacles

• Collaborate with team members to brainstorm alternative approaches

• Seek support from higher management if necessary

• Provide clear justifications and evidence to support the approva...read more

I have used various quality tools such as Six Sigma, Pareto charts, and Fishbone diagrams.

• Six Sigma: Used to improve processes and reduce defects.

• Pareto charts: Used to identify and prioritize the most significant issues or causes.

• Fishbone diagrams: Used to analyze and visualize the potential causes of a problem.

• Control charts: Used to monitor and control process performance over time.

• Root cause analysis: Used to identify the underlying cause of a problem.

• Statistical process ...read more

Different types of machining processes and common defects

• Types of machining processes include turning, milling, drilling, grinding, etc.

• Common defects in machining include surface roughness, dimensional inaccuracies, tool wear, etc.

• Examples: Chip formation in turning, burrs in drilling, chatter marks in milling