Usha Martin Interview Questions, Process, and Tips

Q1. What is leath machine?
Ans. 
A lathe machine is a tool that rotates a workpiece on its axis to perform various operations such as cutting, sanding, drilling, or deformation.
• A lathe machine is used in metalworking, woodworking, and glassworking industries.

• It can be used to create symmetrical objects like bowls, candlesticks, or shafts.

• The workpiece is held in place and rotated while a cutting tool is moved along the workpiece to remove material.

• The...read more
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Q2. What is turbine?
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A turbine is a machine that converts the energy from a fluid flow into mechanical energy.
• Turbines are commonly used in power plants to generate electricity.

• There are different types of turbines such as steam turbines, gas turbines, and wind turbines.

• Turbines have blades that rotate when the fluid flow passes through them, causing a shaft to spin and generate power.
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Q1. What is punch and die?
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A punch and die are tools used in manufacturing to cut or form sheet metal or other materials.
• Punch is the tool that applies force to the material, while the die is the tool that the material is shaped against.

• Punch and die sets are commonly used in processes like stamping, blanking, and bending.

• The punch and die must be carefully designed to ensure accurate and consistent results.

• Examples of punch and die applications...read more
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Q2. What is the type of file?
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A type of file refers to the format or structure in which data is stored or organized.
• The type of file can be determined by its file extension, such as .txt for text files, .jpg for image files, .pdf for PDF files, etc.

• Common types of files include text files, image files, audio files, video files, executable files, etc.

• Different types of files may require different software applications to open and view them.

• Files can...read more
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Junior engineering and shift supervisor

Q1. Hiw to maintain air compressor
Ans. 
To maintain an air compressor, regular maintenance and inspections are necessary.
• Check and change the oil regularly

• Inspect and clean the air filters

• Drain moisture from the tank

• Inspect and tighten all connections

• Keep the compressor in a clean and well-ventilated area

• Follow manufacturer's guidelines for maintenance
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Q2. What is auto cad abd how is working
Ans. 
AutoCAD is a computer-aided design software used for creating 2D and 3D designs.
• AutoCAD is a software developed by Autodesk.

• It is widely used in various industries like architecture, engineering, and construction.

• It allows users to create precise and detailed drawings using a variety of tools and commands.

• AutoCAD supports both 2D and 3D modeling.

• Users can create objects, apply dimensions, add annotations, and perform s...read more
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Q1. All about purchase. 1) Regarding commodities 2) How market analysis is being done ? 3) How you decide the scope of negotiation
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Q1. It is kind of an interaction round. Management will try to know you as a person
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Good and easy questions

Q1. Related to material science
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Q1. Transformer Maintenance Procedure.
Ans. 
Transformer maintenance involves regular inspection, testing, and cleaning to ensure optimal performance and prevent breakdowns.
• Inspect transformer for signs of damage or wear

• Test transformer oil for impurities and breakdown voltage

• Clean transformer components and replace worn parts

• Check and tighten electrical connections

• Monitor transformer temperature and load capacity

• Follow manufacturer's recommended maintenance sche...read more
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Q2. Past PLC Breakdown Faced & it's Troubleshooting.
Ans. 
PLC breakdown due to power surge, resolved by replacing damaged components.
• Power surge caused damage to PLC components

• Identified damaged components through diagnostic tests

• Replaced damaged components to restore functionality
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Q3. Load Distribution Scheme during Shutdown Management.
Ans. 
Load distribution scheme during shutdown management involves proper planning and allocation of resources to ensure safety and efficiency.
• Identify critical equipment and prioritize their shutdown sequence

• Ensure proper isolation and tagging of equipment to prevent accidental energization

• Allocate resources such as manpower, tools, and equipment based on the shutdown plan

• Monitor and control the load distribution during shu...read more
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Q4. Types & Circuit Diagram of Starters Worked.
Ans. 
Starters are used to control the starting and stopping of motors. There are various types of starters with different circuit diagrams.
• Direct On-Line (DOL) Starter

• Star-Delta Starter

• Auto Transformer Starter

• Soft Starter

• Circuit diagrams vary depending on the type of starter used

• DOL starter circuit diagram includes a contactor and overload relay

• Star-Delta starter circuit diagram includes a timer and contactor

• Auto Transforme...read more
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Q5. Which type of Drive worked and How to Modify Parameters Settings.
Ans. 
To modify drive parameters, access the drive's programming interface and adjust the desired settings.
• Identify the type of drive being used (e.g. AC drive, DC drive, servo drive)

• Access the drive's programming interface (e.g. keypad, software)

• Adjust the desired parameters (e.g. speed, torque, acceleration)

• Save the changes and test the drive's performance

• Examples of drive manufacturers with programming interfaces include
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Q6. Which type of Crane (Contactor Logic/ Drive Operated) you was Worked & What was Challenging Failures?
Ans. 
I have worked with both types of cranes - contactor logic and drive operated. The challenging failures varied.
• I have worked with contactor logic cranes in a steel plant where the main challenge was the wear and tear of the contactors due to the high current and frequent switching.

• In a drive operated crane, the main challenge was the programming and tuning of the variable frequency drives to ensure smooth and precise mo...read more
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Q7. What is Mould Oscillator & Electro magnetic Stirrer in Caster?
Ans. 
Mould oscillator and electromagnetic stirrer are used in caster to improve the quality of casted steel.
• Mould oscillator is a device that vibrates the mould during casting to prevent solidification defects and improve the surface quality of the steel.

• Electromagnetic stirrer is used to create a rotating magnetic field in the molten steel to improve the homogeneity of the steel and reduce inclusions.

• Both devices are used ...read more
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Q8. Which type of PLC you Handled?
Ans. 
I have handled various types of PLCs including Siemens, Allen Bradley, and Mitsubishi.
• Siemens PLCs - S7-200, S7-300, S7-400, and S7-1200 series

• Allen Bradley PLCs - MicroLogix, CompactLogix, and ControlLogix series

• Mitsubishi PLCs - FX series and Q series

• Experience in programming, troubleshooting, and maintenance of PLCs

• Familiarity with ladder logic, function block diagrams, and structured text programming languages
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Q9. What is the Function of Surge Arrester in Transformer? Which type of Transformer used in EAF? What is Max. Demand?
Ans. 
Surge arrester protects transformer from voltage surges. EAF uses furnace transformers. Max demand is the highest power demand in a given period.
• Surge arrester diverts high voltage surges to ground, protecting transformer insulation.

• EAF (Electric Arc Furnace) uses furnace transformers to supply power to the furnace.

• Max demand is the highest power demand in a given period, usually measured in kilowatts (kW) or megawatts
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Q10. What is the Concept of Thermocouple for Temperature Sensing?
Ans. 
Thermocouple is a temperature sensor that works on the principle of Seebeck effect.
• It consists of two dissimilar metals joined together at one end.

• When there is a temperature difference between the two ends, it generates a voltage.

• This voltage is proportional to the temperature difference and can be measured to determine the temperature.

• Thermocouples are commonly used in industrial applications such as furnaces, boiler...read more
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Q11. Write Circuit Diagram for RDOL, Delta Connection in Motors & Star Delta Starter.
Ans. 
Circuit diagrams for RDOL, Delta Connection in Motors & Star Delta Starter.
• RDOL circuit diagram includes a DOL starter with a relay for overload protection.

• Delta connection in motors is a three-phase connection where the ends of each phase are connected to form a closed loop.

• Star delta starter is used to reduce the starting current of a motor by initially connecting the motor in star configuration and then switching to...read more
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Q12. For Furnace Dust Catching, which type of Equipment was Available?
Ans. 
Various types of equipment are available for furnace dust catching.
• Cyclone separators

• Electrostatic precipitators

• Bag filters

• Wet scrubbers

• Venturi scrubbers
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Q13. What is the Concept of Double Earthing, System Earthing & Equipment Earthing?
Ans. 
Double earthing is a safety measure where two separate earth connections are provided for a system or equipment.
• System earthing is the connection of the neutral point of a power system to the earth to provide a low impedance path for fault current.

• Equipment earthing is the connection of non-current carrying parts of electrical equipment to the earth to prevent electric shock.

• Double earthing provides an additional layer...read more
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Q14. What is Vaccum Degassing?
Ans. 
Vacuum degassing is a process of removing dissolved gases from a liquid or a solid material by subjecting it to a low-pressure environment.
• It is commonly used in metallurgy to remove impurities from molten metals.

• It is also used in the production of electronic components to remove air bubbles from the resin.

• Vacuum degassing is important in the food industry to remove air from packaging to increase shelf life.

• It is also...read more
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Q15. What is the Function of Zero Speed Switch?
Ans. 
Zero speed switch is used to detect the absence or presence of motion in rotating equipment.
• It is used to monitor the speed of rotating equipment and detect any stoppage or slowdown.

• It can be used as a safety device to prevent damage to equipment or injury to personnel.

• It can also be used to control the start/stop of equipment based on the speed.

• Examples include conveyor belts, pumps, and fans.

• It works by sensing the r...read more
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Q16. What is Reactive Power Compensator?
Ans. 
A Reactive Power Compensator is a device used to improve power factor and voltage stability in electrical systems.
• It is also known as a Static Var Compensator (SVC)

• It is used to regulate reactive power in electrical systems

• It can improve voltage stability and reduce power losses

• It consists of capacitors and inductors that can be switched on and off as needed

• Examples include Thyristor Controlled Reactor (TCR) and Thyris
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Q17. Are you Compatible in Ms Excel & PowerPoint?
Ans. 
Yes, I am highly proficient in both Ms Excel and PowerPoint.
• I have extensive experience in creating and editing spreadsheets in Excel, including using formulas and macros.

• I am skilled in creating visually appealing and effective presentations in PowerPoint, including using animations and multimedia.

• I am also familiar with integrating Excel data into PowerPoint presentations.

• I am always eager to learn new features and t...read more
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Q1. Tell me About Yourself?
Ans. 
I am a highly motivated engineer with a passion for problem-solving and innovation.
• I have a degree in Mechanical Engineering from XYZ University.

• I have worked as an intern at ABC Company, where I gained experience in designing and testing prototypes.

• I am proficient in CAD software such as SolidWorks and have experience in project management.

• I am a quick learner and enjoy collaborating with others to find creative solut
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Q2. Why Company Recruit you? Are you having Additional Capabilities?
Ans. 
I possess a unique combination of technical skills and soft skills that make me an asset to any team.
• I have a strong technical background in engineering, with experience in both design and analysis.

• I am a quick learner and am always eager to expand my knowledge and skills.

• I have excellent communication and interpersonal skills, which allow me to work effectively with colleagues and clients alike.

• I am a team player and ...read more
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Q3. Are you Flexible for Working in Shift and General both? SMS or any other Division or Projects?
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Q4. Salary Negotiation.
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Q1. What are your salary expectations?
Ans. 
I expect a competitive salary that reflects my experience and the responsibilities of the Manager M1 role.
• Research the average salary range for Manager M1 positions in your industry and location.

• Consider your years of experience, relevant skills, and qualifications when determining your salary expectations.

• Be prepared to negotiate and discuss your salary expectations during the interview process.

• Avoid giving a specific...read more
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Q2. What is your family background?
Ans. 
My family background is diverse and multicultural, with members from different countries and professions.
• My parents are from different countries, which has exposed me to different cultures and perspectives.

• My siblings and I have pursued various professions, including engineering, medicine, and business.

• We value education and have a strong emphasis on continuous learning and personal growth.

• Family gatherings are always ...read more
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Q3. Share details of your previous job.
Ans. 
I worked as a Project Manager at XYZ Company, overseeing multiple teams and projects.
• Managed a team of 10 employees

• Successfully completed a project within a tight deadline

• Implemented new project management software to improve efficiency

• Collaborated with cross-functional teams to ensure project success
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Q4. Why are you looking for a change?
Ans. 
Looking for new challenges and growth opportunities.
• Seeking a role that offers more responsibility and the chance to lead a team.

• Interested in expanding my skill set and learning new industry trends.

• Want to work in a company that aligns with my values and offers a positive work culture.

• Desire to contribute to a larger organization and make a bigger impact.

• Seeking better work-life balance and flexibility in my schedule.
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Q5. Tell me about yourself.
Ans. 
I am an experienced manager with a strong background in team leadership and project management.
• Over 10 years of experience in managing teams and delivering successful projects

• Proven track record of achieving targets and meeting deadlines

• Excellent communication and interpersonal skills

• Strong problem-solving and decision-making abilities

• Led a team of 20 employees to increase productivity by 30% within 6 months

• Successfull...read more
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Q1. Technical round taken by Engg head,Plant head and Hr head
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Q2. Question related to 33 kV substation,drives,plc,IMS ,MTTR,MTTF,preventive maintenance .
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