TVS Sundram Fasteners Tool & DIE Maker Interview Questions and Answers for Experienced

Q1. Why do you want to leave the job
Ans. 
Seeking new challenges and growth opportunities
• Looking for new challenges to expand my skill set

• Interested in opportunities for career advancement

• Seeking a more dynamic work environment
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Q2. Tell us about your tool room structure
Ans. 
Our tool room structure is organized and efficient, with designated areas for different tools and equipment.
• We have separate sections for storing cutting tools, measuring instruments, and machinery.

• Each tool is labeled and stored in its designated place for easy access and inventory management.

• We follow a strict tool maintenance schedule to ensure all tools are in optimal condition for use.

• Our tool room is equipped wit...read more
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Q1. Tools related questions
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Q2. What is tolerance? How many type of tolerance
Ans. 
Tolerance is the allowable variation in a dimension. There are two types of tolerance: unilateral and bilateral.
• Tolerance is the difference between the maximum and minimum limits of a dimension that is acceptable.

• Unilateral tolerance allows variation in only one direction, while bilateral tolerance allows variation in both directions.

• Tolerance is important in manufacturing to ensure that parts fit together properly and...read more
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Q1. How do come wrinkles problem
Ans. 
Wrinkles occur due to excessive stress on the material during the forming process.
• Wrinkles are caused by compressive stresses in the material.

• They occur when the material is stretched or bent too much in a localized area.

• Factors that contribute to wrinkles include material thickness, bend radius, and lubrication.

• Wrinkles can be prevented by adjusting the forming process parameters or using a different material.

• Examples...read more
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Q2. How do controll the pressure of press shop
Ans. 
The pressure of press shop can be controlled by adjusting the hydraulic pressure and regulating the speed of the press.
• Adjust hydraulic pressure to control the pressure of the press shop

• Regulate the speed of the press to control the pressure

• Ensure proper maintenance of the press machine to avoid pressure fluctuations

• Use pressure sensors to monitor and control the pressure

• Train the operators to handle the press machine ...read more
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Q3. How do welding & matching
Ans. 
Welding is the process of joining two metal pieces together by heating them to a melting point and fusing them. Matching involves ensuring the dimensions and specifications of the welded pieces are accurate.
• Welding involves using heat to melt and fuse two metal pieces together

• Matching involves ensuring the dimensions and specifications of the welded pieces are accurate

• Welding and matching are important skills for a too...read more
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Q4. How do come crack problem
Ans. 
Crack problems in tool and die making can occur due to various reasons.
• Cracks can occur due to improper heat treatment of the material.

• Excessive stress on the tool can also lead to cracks.

• Improper design or manufacturing process can also be a cause.

• Cracks can also occur due to wear and tear over time.

• Regular maintenance and inspection can help prevent crack problems.
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Q5. How do come dent mark problem
Ans. 
Dent mark problems occur due to various reasons such as improper handling, tool wear, and material defects.
• Improper handling of the tool or material can cause dent marks.

• Tool wear can also lead to dent marks on the material.

• Material defects such as impurities or inconsistencies can result in dent marks.

• Dent marks can also occur due to incorrect tool selection or setup.

• Proper maintenance and inspection of tools can help
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Q1. Can you read and understand the mechanical drawing?
Ans. 
Yes, I can read and understand mechanical drawings.
• I have experience in interpreting technical drawings and schematics.

• I am familiar with standard symbols and conventions used in mechanical drawings.

• I can identify different views and dimensions on a drawing.

• I have worked with CAD software to create and modify mechanical drawings.

• I am able to communicate effectively with designers and other engineers to clarify any ques
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Q2. Can you manage our organisation's tool room dpt. with needful menpower
Ans. 
Yes, I have experience managing tool rooms and can ensure adequate manpower for efficient operations.
• I have managed tool rooms in my previous roles and have experience in ensuring smooth operations.

• I can assess the workload and determine the required manpower for the tool room department.

• I can also train and develop the existing team to improve their skills and productivity.

• Regular performance evaluations and feedback ...read more
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Q3. Why are you leaving your previous organisation?
Ans. 
Looking for better growth opportunities and challenges.
• Limited scope for growth in current organisation

• Seeking new challenges and learning opportunities

• Desire to work in a more dynamic and innovative environment
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Q4. What you will do for our organisation, if joined?
Ans. 
I will utilize my skills and experience to ensure efficient and effective tool room operations.
• I will analyze current tool room processes and identify areas for improvement

• I will implement new tools and technologies to increase productivity and reduce costs

• I will train and mentor tool room staff to ensure they have the necessary skills to perform their jobs effectively

• I will maintain a safe and organized tool room envi...read more
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Q1. Self introduction and Relocation.
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Q2. Relocate soon to the job place.
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Q3. Family background details
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Q1. Based on department
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Q2. Tool room department
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Q3. What is ejector ?
Ans. 
An ejector is a device used to create a vacuum by converting pressure energy into velocity energy.
• Ejectors are commonly used in industries such as chemical, petrochemical, and power plants.

• They work on the principle of the Venturi effect, where a high-pressure fluid is converted into a high-velocity stream through a constricted section.

• Ejectors are used for tasks such as pumping liquids, creating a vacuum, or mixing fl...read more
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Q4. What is slider ?
Ans. 
A slider is a mechanical component that moves along a linear path.
• Slider is commonly used in machinery and equipment to provide linear motion.

• It typically consists of a sliding block or carriage that moves along a rail or track.

• Examples include drawer slides, camera sliders, and linear actuators.
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Q5. What is tool maintenance process
Ans. 
Tool maintenance process involves regular inspection, cleaning, lubrication, and repair of tools to ensure they function properly and have a longer lifespan.
• Regularly inspect tools for wear and damage

• Clean tools after each use to prevent buildup of debris

• Lubricate moving parts to reduce friction and wear

• Store tools properly in a dry and secure location

• Repair or replace damaged parts as needed

• Keep a maintenance log to t
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