Tata Advanced Systems Production Engineer Interview Questions and Answers for Experienced

Q1. How to manage your man power?
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Q2. Technical questions about machines.
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Q3. How to maintain production quantity and quality output?
Ans. 
Maintain production quantity and quality output by optimizing processes, training employees, and monitoring performance.
• Regularly review and optimize production processes to eliminate inefficiencies and reduce waste.

• Provide ongoing training and development opportunities for employees to improve their skills and knowledge.

• Implement quality control measures to ensure that products meet or exceed customer expectations.

• Mon...read more
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Q4. Questions about family backgrounds
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Q5. Introduce yourself about your own
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Mathamatics resoning

General Aptitude with reasoning

Q1. About Education Background
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Q2. About individual ability and quality of decision making
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Q1. Assbly question and press
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Q2. Scrap control manpower allegation
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Q3. Shop floor control, material accountable
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Q1. How to fill company manngement
Ans. 
Filling company management positions requires identifying key skills, experience, and leadership qualities.
• Identify the specific roles needed in the management team (e.g. CEO, CFO, COO, etc.)

• Define the required skills, experience, and qualifications for each position

• Conduct thorough interviews and assessments to evaluate candidates' fit for the roles

• Consider promoting from within the company to retain institutional kno...read more
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Q2. What is the difference between an electric motor and an electric generator?
Ans. 
Electric motors convert electrical energy into mechanical energy, while electric generators convert mechanical energy into electrical energy.
• Electric motors use electrical energy to create motion, while electric generators use motion to create electrical energy.

• Electric motors have a rotor that spins inside a stator, while electric generators have a rotor that is turned by an external force to produce electricity.

• Examp...read more
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Q3. What tools does one need for measuring on a CNC machine in the industry,
Ans. 
Common tools for measuring on a CNC machine include calipers, micrometers, height gauges, and dial indicators.
• Calipers are used for measuring distances between two points on a workpiece.

• Micrometers are used for precise measurements of small distances or thicknesses.

• Height gauges are used for measuring the vertical distance from a reference point to a workpiece.

• Dial indicators are used for measuring small distances or v...read more
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Q4. How can we explain Poke Yoka, 5S, Kaizen or Safety?
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Poke Yoka, 5S, Kaizen, and Safety are key concepts in lean manufacturing and continuous improvement.
• Poke Yoka focuses on mistake-proofing processes to prevent errors before they occur.

• 5S is a methodology for organizing the workplace to improve efficiency and effectiveness (Sort, Set in order, Shine, Standardize, Sustain).

• Kaizen is the practice of continuous improvement involving all employees in making small changes fo...read more
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Q5. How does hydraulic and hydraulic machine work and on what does it work
Ans. 
Hydraulic machines use fluid power to generate, control, and transmit energy.
• Hydraulic machines work by using a liquid, typically oil, to transmit force and motion.

• They operate based on Pascal's law, which states that pressure applied to a confined fluid is transmitted undiminished in every direction.

• Hydraulic machines work on the principle of converting mechanical energy into hydraulic energy and vice versa.

• Examples o...read more
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Logical reasoning questions

Coding test for python and other programming

Q1. Tell me about your self
Ans. 
I am a dedicated and experienced Production Engineer with a strong background in manufacturing processes and quality control.
• Bachelor's degree in Mechanical Engineering

• 5+ years of experience in production engineering

• Proficient in CAD software and manufacturing processes

• Strong problem-solving and analytical skills

• Led a team to improve production efficiency by 20% through process optimization
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Q2. What is your job responsibilities
Ans. 
As a Production Engineer, my job responsibilities include overseeing manufacturing processes, optimizing production efficiency, troubleshooting issues, and ensuring quality standards are met.
• Overseeing manufacturing processes to ensure smooth operations

• Optimizing production efficiency by implementing improvements

• Troubleshooting issues that arise during production

• Ensuring quality standards are met and products meet spec
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