SKH Metals Engineer Interview Questions and Answers for Freshers

Q1. Plc logic creation for special cases like motor running with one same switch
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Q2. Quality improvement completed past three days
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Implemented new quality control measures to reduce defects and improve product reliability.
• Introduced a new inspection process to catch defects earlier

• Trained employees on proper quality control techniques

• Updated equipment to improve accuracy and precision

• Collaborated with suppliers to ensure consistent quality of raw materials
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Q1. Basic general question only asked
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Q1. About TPM, Kaizen and suggestions, know about our company, 5's
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Q2. About safety, training MIS
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Q1. Say me about your past experience
Ans. 
I have 5 years of experience working as a mechanical engineer in the automotive industry.
• Designed and implemented new components for vehicle engines

• Performed stress analysis and simulations to ensure product durability

• Collaborated with cross-functional teams to troubleshoot and resolve technical issues

• Managed projects from concept to production, meeting strict deadlines
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Q2. Eloborate the projects that you have worked on
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I have worked on various projects including designing a new software system for a manufacturing company and implementing a renewable energy solution for a residential building.
• Designed a new software system for a manufacturing company to streamline production processes

• Implemented a renewable energy solution for a residential building to reduce energy costs and environmental impact

• Collaborated with a team of engineers t...read more
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Q1. Department related questions like,pfmea,Spc,MSa,why why analysis drawing,molding defects,qms etc
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Q2. Answers as per questions
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Q1. General knowledge of company,why u want left current organisation,skill and communication, departmental questions , working company, stability etc
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Q1. Cnc programming, New product development
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Q1. Can you provide an introduction about yourself?
Ans. 
Experienced engineer with a background in mechanical and electrical engineering, specializing in project management and problem-solving.
• Bachelor's degree in Mechanical Engineering from XYZ University

• 5+ years of experience working in the automotive industry

• Proficient in CAD software such as SolidWorks and AutoCAD

• Led a team of engineers to successfully launch a new product line
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Q2. What is the organizational structure of the toolroom?
Ans. 
The toolroom is typically organized in a hierarchical structure with a manager overseeing toolmakers and machinists.
• Typically led by a Toolroom Manager who oversees the operations

• Toolmakers and machinists report to the Toolroom Manager

• May have specialized teams for different types of tools or machinery

• Collaborates closely with engineering and production departments
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Q1. Organization structure
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Q2. What is the process of mold maintenance?
Ans. 
Mold maintenance involves regular cleaning, inspection, and repair of molds used in manufacturing processes.
• Regularly clean molds to prevent buildup of residue or contaminants

• Inspect molds for wear and tear, cracks, or other damage

• Repair any issues found during inspection to ensure molds function properly

• Store molds properly when not in use to prevent damage or contamination
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Encourage a positive culture that fosters the development of new ideas and activities for improvement.

Q1. What is the difference between corrective action and preventive action?
Ans. 
Corrective action is taken to address an existing issue, while preventive action is taken to avoid potential issues in the future.
• Corrective action is reactive, addressing problems that have already occurred.

• Preventive action is proactive, aiming to prevent problems from happening in the first place.

• Corrective action focuses on fixing the root cause of a problem.

• Preventive action focuses on identifying and eliminating ...read more
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Q2. What are the differences between preventive maintenance and predictive maintenance?
Ans. 
Preventive maintenance is scheduled maintenance performed on a regular basis to prevent breakdowns, while predictive maintenance uses data and analytics to predict when equipment will fail.
• Preventive maintenance is scheduled at regular intervals to prevent breakdowns.

• Predictive maintenance uses data and analytics to predict when equipment will fail.

• Preventive maintenance is time-based, while predictive maintenance is c...read more
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Q1. What is breakdown maintenance?
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Breakdown maintenance is a type of maintenance where equipment is only repaired after it has broken down.
• Breakdown maintenance is reactive in nature, as repairs are only done after a breakdown occurs.

• It can lead to increased downtime and production losses.

• This type of maintenance is usually more costly compared to preventive maintenance.

• Examples include fixing a machine only when it stops working or repairing a vehicle
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Q2. What is the frequency of preventive maintenance?
Ans. 
The frequency of preventive maintenance varies depending on the equipment and industry standards.
• Frequency of preventive maintenance is typically determined by equipment manufacturer recommendations.

• Some industries may have specific regulations or standards that dictate the frequency of preventive maintenance.

• Factors such as usage, environmental conditions, and criticality of the equipment can also influence the freque...read more
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Q1. Lifter pad and lifter different
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Lifter pad and lifter are different components used in mechanical systems.
• Lifter pad is a component used to support and lift heavy objects, while lifter is a device used to lift and move objects vertically.

• Lifter pads are often made of rubber or other materials to provide cushioning and grip, while lifters can be hydraulic, pneumatic, or mechanical.

• Lifter pads are stationary and provide a stable base for lifting, while...read more
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Q2. What is the frequency of tool life
Ans. 
The frequency of tool life refers to how often a tool needs to be replaced or maintained.
• Frequency of tool life is determined by factors such as material being worked on, cutting speed, and tool material.

• Higher cutting speeds or harder materials may require more frequent tool changes.

• Regular maintenance and monitoring can help extend tool life and reduce frequency of replacements.
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