Sintex Industries Executive Engineer Interview Questions and Answers

The repeated burning of a 22 kW AOP motor CT cable may be due to overloading, short circuits, poor insulation, or incorrect cable sizing.

• Check for overloading of the motor causing excessive heat in the cable

• Inspect for short circuits in the motor or the wiring

• Ensure proper insulation of the cable to prevent overheating

• Verify if the cable size is appropriate for the motor's power requirements

Bypassing the CT of an AOP motor can lead to overcurrent and damage to the motor.

• Bypassing the CT can result in the motor drawing excessive current.

• This can lead to overheating of the motor windings.

• Overcurrent can cause damage to the motor components.

• It can also pose a safety risk due to potential electrical faults.

Synchronisation process of a plant involves matching the frequency, voltage, and phase angle of the incoming generator with the grid.

• Ensure the generator frequency matches the grid frequency (50Hz or 60Hz).

• Match the voltage levels of the generator with the grid.

• Adjust the phase angle of the generator to synchronize with the grid.

• Use synchronizing equipment like synchroscope or synchronizing lamps to ensure proper synch...read more

Alternator and transformer protection systems are essential for preventing damage and ensuring safe operation.

• Alternator protection systems typically include overcurrent, overvoltage, and reverse power protection to safeguard the alternator from damage.

• Transformer protection systems often involve differential protection, overcurrent protection, and temperature monitoring to prevent overheating and insulation breakdown.

• ...read more

PWHT stands for Post Weld Heat Treatment. It is a process used to relieve residual stresses and improve the mechanical properties of welds.

• PWHT is commonly used in the welding industry to prevent cracking and improve the overall quality of welds.

• Post heating and pre heating are processes used before and after welding to control the cooling rate of the material and reduce the risk of cracking.

• PMI stands for Positive Mat...read more