Shiva Pharmachem Graduate Trainee Interview Questions and Answers

Q1. About Self and family background. Academic and previous job related question.
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Q1. About last company equipment details. Responsibilities of previous plants. About Transformers, Relay, VCB, ACB, Motors and other essential electrical equipment.
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Q1. What are the positive and negative learning experiences you have had at your current company?
Ans. 
I've had valuable learning experiences, both positive and negative, that have shaped my growth as a Production Engineer.
• Positive: Collaborated on a cross-functional team project that improved production efficiency by 15%.

• Negative: Faced challenges with outdated machinery, which taught me the importance of advocating for upgrades.

• Positive: Attended a workshop on lean manufacturing principles that enhanced my problem-sol...read more
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Q2. What is the Lower Explosive Limit (LEL) of ethanol, and what measures are taken to control it?
Ans. 
LEL of ethanol is 3.3% by volume; controlling measures include ventilation, monitoring, and proper storage.
• LEL of ethanol is 3.3% by volume in air.

• Proper ventilation is essential to dilute flammable vapors.

• Use of gas detectors to monitor ethanol concentration.

• Implementing explosion-proof equipment in production areas.

• Regular training for employees on handling flammable materials.
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Q3. Can you tell me about yourself?
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Q4. What is LSI and factor, prediction
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Q5. Why do you want to join us when you are already employed at a larger organization?
Ans. 
I seek to join your organization for growth, innovation, and a chance to make a meaningful impact in production engineering.
• Desire for a more dynamic work environment where I can contribute to innovative projects.

• Opportunity to work with cutting-edge technology that your organization is known for.

• A chance to be part of a smaller team where my contributions can have a more direct impact.

• Looking for a culture that emphas...read more
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Q6. What are your strengths and weaknesses?
Ans. 
I excel in problem-solving and teamwork, but I sometimes struggle with time management under tight deadlines.
• Strength: Strong analytical skills - I successfully optimized a production line, increasing efficiency by 20%.

• Strength: Excellent communication - I effectively collaborate with cross-functional teams to ensure project alignment.

• Weakness: Time management - I occasionally underestimate the time needed for tasks, b...read more
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Q7. What differences have you observed in yourself over the past three years?
Ans. 
I've grown in technical skills, teamwork, and problem-solving abilities over the past three years.
• Enhanced technical skills: I learned advanced manufacturing techniques, such as lean manufacturing and Six Sigma, improving efficiency in projects.

• Improved teamwork: Collaborated on cross-functional teams, leading to successful project completions and stronger relationships with colleagues.

• Stronger problem-solving: Develop...read more
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Q8. What is your understanding of digitalization, and could you elaborate on how you saved a value of 5 crore as mentioned in your resume?
Ans. 
Digitalization enhances efficiency through technology; I saved 5 crore by optimizing production processes using data analytics.
• Implemented IoT sensors to monitor machine performance in real-time, reducing downtime by 20%.

• Utilized data analytics to identify bottlenecks in the production line, leading to a 15% increase in throughput.

• Automated inventory management, decreasing excess stock costs and saving approximately 2 ...read more
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Q9. What is a lighthouse and what are its benefits?
Ans. 
A lighthouse is a tall structure that emits light to guide maritime navigation, ensuring safe passage for ships.
• Provides a visual reference point for sailors, helping them navigate safely.

• Helps in identifying dangerous coastlines, reefs, and safe entry points to harbors.

• Often equipped with sound signals for foggy conditions, enhancing safety.

• Examples include the famous Eddystone Lighthouse in the UK and the Statue of L
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Q10. What is an RC certificate, and what is the difference between an RC certificate and an RC logo?
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Q11. How many clauses and codes are included in the RC certification?
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Q12. What do you consider to be your greatest achievement, and how did you attain it?
Ans. 
My greatest achievement was leading a project that improved production efficiency by 30%, enhancing both output and team morale.
• Identified inefficiencies in the production line through data analysis.

• Implemented lean manufacturing principles to streamline processes.

• Led a cross-functional team to foster collaboration and innovation.

• Conducted training sessions to upskill team members on new practices.

• Achieved a 30% increa
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Q13. What is your greatest skill, and how did you develop it?
Ans. 
My greatest skill is problem-solving, honed through hands-on experience and continuous learning in engineering projects.
• Developed analytical skills through complex project simulations in university.

• Enhanced troubleshooting abilities while working on production line optimizations.

• Utilized root cause analysis techniques to resolve equipment failures, improving uptime by 20%.

• Participated in cross-functional teams, fosteri
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Q14. What skills do you want to improve?
Ans. 
I aim to enhance my project management and data analysis skills to improve efficiency and decision-making in production processes.
• Project Management: I want to learn advanced methodologies like Agile and Lean to streamline production workflows.

• Data Analysis: Improving my proficiency in tools like Excel and Python for better data-driven decision-making.

• Communication Skills: Enhancing my ability to convey technical infor...read more
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Q1. Just ask about your last company?
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Q2. No technical interview! Even the person who conduct interviews dont have technical skills.
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Q3. They ask about your residence..family background and references in oriental...congratulations you are selected!
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Q1. Profile related questions.
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Q2. Future goals and communication skills.
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Understand market effectiveness of Sika

Q1. Introduction, Knowledge about the industry, Strength & weakness
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Q1. Plant overview and process of the plant
Ans. 
The plant is a manufacturing facility that produces products through a series of processes.
• The plant has multiple production lines that operate simultaneously

• Raw materials are received and stored in the warehouse before being processed

• The production process involves mixing, heating, cooling, and packaging

• Quality control checks are performed at various stages of the process

• Finished products are stored in the finished go
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Q2. Safety questions and safety equipments
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Q1. What is Mass Transfers
Ans. 
Mass transfer is the movement of substances from one place to another.
• Mass transfer involves the movement of components in a system due to differences in concentration, pressure, or temperature.

• Examples include the diffusion of gases in air, the separation of components in distillation processes, and the absorption of gases in liquids.

• Mass transfer is important in various industries such as chemical engineering, food p
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Q2. What is Distillation.
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Distillation is a process of separating components of a liquid mixture based on differences in boiling points.
• Distillation involves heating the liquid mixture to create vapor, then cooling the vapor to condense it back into liquid form.

• The components with lower boiling points will vaporize first and be collected, while the components with higher boiling points will remain in the liquid phase.

• Common examples of distilla...read more
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