Seya Industries Junior Production Officer Interview Questions and Answers

Very nice interview process

Q1. Distillation and theory
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Q2. Pump operating system
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The pump operating system is a crucial component in ensuring the efficient and safe operation of pumps in various industrial processes.
• The pump operating system controls the start, stop, speed, and direction of pumps.

• It monitors and regulates the flow rate, pressure, and temperature of the pumped fluid.

• Examples of pump operating systems include variable frequency drives (VFDs), control valves, and PLCs.

• Regular maintena...read more
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Q3. Safety Questions
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Q1. Family Background
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Q2. Behaviour and discipline
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Q1. About your self and experience details
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Q2. Your job responsibilities and achievements
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Managed production team, optimized processes, increased efficiency by 20%, reduced costs by 15%
• Led a team of 30 production staff to meet daily production targets

• Implemented new production processes resulting in a 20% increase in efficiency

• Identified cost-saving opportunities and reduced production costs by 15%

• Streamlined inventory management system to minimize waste and improve inventory turnover rate
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Q1. Basic details and Job profile
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Q1. All Chemical Properties of Material Handled
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Chemical properties of materials handled in production process.
• Identify chemical composition of materials used in production

• Understand reactivity of materials with other substances

• Ensure proper handling and storage of materials to prevent accidents

• Monitor and control chemical reactions during production

• Implement safety measures to protect workers from exposure to hazardous chemicals
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Q2. Basic Engg. Equation
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Q1. Unit head (If there for AM and Above),each and every details in ur resume briefly.
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Q1. Salary diccussion
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Q1. Type of reactor
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There are various types of reactors used in production processes, such as batch reactors, continuous stirred-tank reactors, and plug flow reactors.
• Batch reactors are used for small-scale production and allow for easy control of reaction conditions.

• Continuous stirred-tank reactors are used for continuous production and have good mixing capabilities.

• Plug flow reactors are used for reactions that require a specific reside...read more
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Q2. Types of distillation column
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Types of distillation columns include batch, continuous, fractional, and steam distillation.
• Batch distillation: Used for small-scale production and involves separating components based on boiling points.

• Continuous distillation: Used for large-scale production and involves a continuous feed of mixture and product removal.

• Fractional distillation: Used to separate components with closer boiling points by creating multiple...read more
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Good test for new comers

Q1. Tell me about plate and frame filter press?
Ans. 
Plate and frame filter press is a type of filter press used for separating solids from liquids.
• Consists of a series of plates and frames with filter cloths in between

• Liquid to be filtered is pumped into the press and passes through the filter cloths, leaving behind the solids

• Commonly used in industries such as food and beverage, pharmaceuticals, and chemicals
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Q2. Do you have experience of dryers?
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Yes, I have experience with various types of dryers including industrial dryers and household dryers.
• I have experience working with industrial dryers in a manufacturing setting.

• I am familiar with operating and maintaining household dryers for personal use.

• I have knowledge of different types of dryers such as air dryers, rotary dryers, and fluidized bed dryers.
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General aptitude test

Q1. What is ISO and explain
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ISO stands for International Organization for Standardization. It is a set of standards that ensure products and services are safe, reliable, and of good quality.
• ISO develops and publishes international standards to ensure quality, safety, and efficiency in products and services.

• ISO standards cover a wide range of industries including technology, healthcare, food safety, and environmental management.

• Examples of ISO sta...read more
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Q2. Kaizen and 5s explain
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Kaizen and 5s are continuous improvement methodologies used in production to enhance efficiency and quality.
• Kaizen is a Japanese term meaning 'continuous improvement' and focuses on making small, incremental changes to processes to improve efficiency and quality.

• 5s is a methodology focused on organizing the workplace to improve efficiency and eliminate waste. The 5s stand for Sort, Set in order, Shine, Standardize, and...read more
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Q3. Any naming reaction
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The Grignard reaction is a commonly used naming reaction in organic chemistry.
• Involves the reaction of an organomagnesium halide with a carbonyl compound to form a new carbon-carbon bond

• Named after French chemist Victor Grignard

• Commonly used in the synthesis of alcohols, carboxylic acids, and ketones
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