R K Steel Manufacturing Company Senior Production Engineer Interview Questions and Answers

Q1. What is emf? volt and watt different
Ans. 
EMF stands for electromotive force, which is the voltage generated by a source such as a battery. Volt is the unit of measurement for voltage, while watt is the unit of measurement for power.
• EMF is the voltage generated by a source of electrical energy, such as a battery

• Volt is the unit of measurement for voltage, representing the potential difference between two points in a circuit

• Watt is the unit of measurement for p...read more
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Q2. What difference hidrulic and hidrulic Machine?
Ans. 
Hydraulic machines use fluid power to perform work, while hydraulic machines are machines that utilize hydraulic power.
• Hydraulic machines use fluid power to generate force and motion, such as hydraulic presses and hydraulic cylinders.

• Hydraulic machines are machines that utilize hydraulic power, such as excavators and forklifts.

• Hydraulic machines are often used in heavy-duty industrial applications, while hydraulic mach...read more
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Q3. What is definition of machine
Ans. 
A machine is a device that uses energy to perform a specific task or function.
• A machine is typically made up of various components that work together to achieve a desired outcome

• Machines can range from simple tools like a hammer to complex systems like a computer

• Examples of machines include cars, washing machines, and robots
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Q4. How work 2 stroke or 4 stroke ingine ?
Ans. 
2 stroke engines have a power cycle with two strokes (up and down) of the piston in one revolution, while 4 stroke engines have four strokes (intake, compression, power, exhaust) in two revolutions.
• 2 stroke engines have a simpler design with fewer moving parts compared to 4 stroke engines

• 2 stroke engines require a mixture of oil and fuel for lubrication, while 4 stroke engines have a separate oil reservoir for lubricat...read more
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Q5. Columa law? difine and rincople
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Q6.  principle of least count ?
Ans. 
The principle of least count is the smallest measurement that can be made by a measuring instrument.
• It is the smallest increment that can be measured by the instrument.

• It is determined by the precision of the instrument.

• For example, a ruler with markings at every millimeter has a least count of 1 mm.

• In a digital caliper with a resolution of 0.01 mm, the least count is 0.01 mm.
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Q7.  vernier caliper and vernier scale define?
Ans. 
Vernier caliper is a measuring tool used to take precise measurements, with a vernier scale providing additional accuracy.
• Vernier caliper is a tool used for measuring dimensions accurately.

• It consists of a main scale and a vernier scale for more precise readings.

• The vernier scale allows for measurements to be taken to a higher degree of accuracy than just the main scale alone.

• Commonly used in engineering, manufacturing...read more
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Q1. What is the process for installing a fan for plant operations?
Ans. 
The process for installing a fan for plant operations involves planning, preparation, installation, and testing.
• Plan the location of the fan for optimal air circulation

• Prepare the necessary tools and equipment for installation

• Install the fan according to manufacturer's instructions

• Test the fan to ensure proper functioning

• Ensure proper maintenance and regular checks for optimal performance
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Q2. What is the heat consumption required for manufacturing 1 metric ton of cement?
Ans. 
The heat consumption required for manufacturing 1 metric ton of cement varies depending on the type of cement and production process.
• Heat consumption can range from 3.6 - 6.0 GJ per metric ton of cement produced.

• Factors such as the type of kiln used, fuel type, and energy efficiency measures can impact heat consumption.

• For example, dry process cement production typically requires less heat compared to wet process produ
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Q1. What are your daily job responsibilities?
Ans. 
Daily job responsibilities include overseeing production processes, managing staff, ensuring quality control, and meeting production targets.
• Overseeing production processes to ensure efficiency and quality

• Managing staff, including scheduling, training, and performance evaluations

• Ensuring quality control measures are in place and followed

• Meeting production targets and deadlines

• Collaborating with other departments to opt
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Q2. What is the process for balancing raw materials in production?
Ans. 
Balancing raw materials in production involves accurately measuring and adjusting the quantities of each material to ensure optimal production output.
• Calculate the required quantities of each raw material based on the production schedule

• Monitor the inventory levels of each raw material to avoid shortages or excess

• Adjust the amounts of raw materials used in production based on quality control standards

• Utilize software s...read more
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I am silent person, my work is not for bad

Q1. Your one day target success work in me, then you or write work bad work environment
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Q2. No testing with me
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Team work this best working

Q1. Daily next day working details shearing
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Q2. This day is best day
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Q1. Friendly person
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Q2. Gadi for all works
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Q1. Type of reactor
Ans. 
There are various types of reactors used in production processes, such as batch reactors, continuous stirred-tank reactors, and plug flow reactors.
• Batch reactors are used for small-scale production and allow for easy control of reaction conditions.

• Continuous stirred-tank reactors are used for continuous production and have good mixing capabilities.

• Plug flow reactors are used for reactions that require a specific reside...read more
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Q2. Types of distillation column
Ans. 
Types of distillation columns include batch, continuous, fractional, and steam distillation.
• Batch distillation: Used for small-scale production and involves separating components based on boiling points.

• Continuous distillation: Used for large-scale production and involves a continuous feed of mixture and product removal.

• Fractional distillation: Used to separate components with closer boiling points by creating multiple...read more
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Q1. They asked,asking about myself and experience related questions, current company working experience relevant questions, behave like friendly manner
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Q1. They ask past company experience relevant questions What was the product manufacturing in that company How to you manage manpower and problem solving Is there any special product available in past company ...read more
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Q2. What was the machine use in your past company
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Q3. Ask basic information and about the candidate self introduction
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Q1. Want to prepare about the production related questions
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Q2. How we can calculate the OEE
Ans. 
OEE can be calculated by multiplying Availability, Performance, and Quality.
• Calculate Availability by dividing Operating Time by Planned Production Time.

• Calculate Performance by dividing Actual Production by Maximum Production.

• Calculate Quality by dividing Good Count by Total Count.

• Multiply Availability, Performance, and Quality to get OEE.

• Example: OEE = Availability x Performance x Quality
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Q3. What is the 6 sigma
Ans. 
6 Sigma is a data-driven methodology for improving processes by reducing defects and variations.
• 6 Sigma aims to achieve near perfection in the products or services delivered by a company.

• It focuses on identifying and eliminating causes of defects and minimizing variability in manufacturing and business processes.

• 6 Sigma uses statistical tools and techniques to measure and analyze process performance.

• The goal of 6 Sigma...read more
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Q4. What is the TPM
Ans. 
TPM stands for Total Productive Maintenance, a proactive approach to maintenance that aims to maximize equipment effectiveness.
• TPM focuses on preventing equipment breakdowns through regular maintenance and employee involvement

• It involves setting up autonomous maintenance teams to take care of routine tasks

• TPM also includes planned maintenance, quality maintenance, and focused improvement projects

• Example: Implementing T...read more
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Q5. What is the CP Cpl
Ans. 
CP Cpl stands for Cost Per Completed Lead, a metric used in marketing to measure the cost of generating a lead that has been successfully completed.
• CP Cpl is calculated by dividing the total cost of generating leads by the number of completed leads.

• It helps in determining the efficiency and effectiveness of lead generation campaigns.

• For example, if a marketing campaign costs $1000 and generates 50 completed leads, the
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Production engineer for cnc programming and Drawing knowledge

Production, quality,managing

Production, quality, managing

Q1. Technical quality production
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Q2. Production, quality, technical
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Q3. Technical, quality, production
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Q4. Quality, production, technical
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Q5. Tecnical, products, quality
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