Portescap Interview Questions, Process, and Tips

Line balancing is the process of assigning tasks to workstations in a way that evens out the workload and maximizes efficiency.

• Involves distributing work evenly among workstations

• Minimizes idle time and bottlenecks

• Helps improve productivity and reduce production costs

• Example: In an assembly line, tasks such as welding, painting, and assembly are balanced to ensure smooth flow

Curtain qty refers to the quantity of curtains needed for a specific project or production run.

• Curtain qty is the number of curtains required for a particular job or order.

• It is important to accurately calculate curtain qty to ensure sufficient materials are available.

• For example, if a manufacturing manager is overseeing the production of 100 window curtains, the curtain qty would be 100.

Quality management system is a framework that helps organizations ensure that their products and services meet customer requirements.

• QMS includes processes, procedures, and resources for implementing quality management.

• It focuses on meeting customer expectations and continuously improving processes.

• Examples of QMS include ISO 9001 certification and Six Sigma methodology.

Lean manufacturing is a systematic method for eliminating waste within a manufacturing process to improve efficiency and quality.

• Focuses on continuous improvement

• Eliminates waste in all forms (time, resources, etc.)

• Involves all employees in the process

• Uses tools like 5S, Kanban, and value stream mapping

• Aims to deliver maximum value to the customer with minimum waste

The 7 quality pillars are key principles that guide quality management in an organization.

• Customer focus - meeting customer needs and expectations

• Leadership - establishing unity of purpose and direction

• Engagement of people - involving and empowering employees

• Process approach - managing activities as processes

• Improvement - continually improving processes and products

• Evidence-based decision making - using data and inform...read more