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PCBL Chemical Limited

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20+ CODEC Networks Interview Questions and Answers

Updated 14 Feb 2025
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Q1. What is vfd? What is softstarter? How the synchronization is done?

Ans.

VFD is a variable frequency drive used to control the speed of an electric motor. Softstarter is a device used to reduce the starting current of a motor. Synchronization is the process of matching the speed and phase of two or more motors.

  • VFD is used to save energy and reduce wear and tear on motors by controlling the speed of the motor.

  • Softstarter is used to reduce the starting current of a motor, which can help prevent damage to the motor and other equipment.

  • Synchronization...read more

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Q2. Why motor rpm is 1440 not 1500?

Ans.

Motor rpm is 1440 instead of 1500 due to the frequency of the power supply.

  • Motor rpm is determined by the frequency of the power supply.

  • In many countries, the standard frequency of the power supply is 50 Hz.

  • The synchronous speed of a motor is determined by the formula: (120 x frequency) / number of poles.

  • For a 4-pole motor and a 50 Hz power supply, the synchronous speed is 1500 rpm.

  • However, due to slip, the actual speed of the motor is slightly lower than the synchronous spee...read more

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Q3. What is the process? Process flow diagram How to handle emergency situation? What are the safety precautions required?

Ans.

The process involves creating a process flow diagram, handling emergency situations, and following safety precautions.

  • Create a process flow diagram to visualize the steps involved in the assistant manager role.

  • Establish protocols for handling emergency situations such as fire, medical emergencies, or security threats.

  • Ensure all staff are trained on emergency procedures and have access to emergency contact information.

  • Implement safety precautions such as regular safety inspect...read more

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Q4. Why vfd use in power plant?

Ans.

VFDs are used in power plants to control the speed and torque of electric motors, resulting in energy savings and improved efficiency.

  • VFD stands for Variable Frequency Drive.

  • VFDs are used to control the speed of electric motors by varying the frequency of the electrical supply.

  • By adjusting the motor speed to match the required load, VFDs help in saving energy and reducing wear and tear on equipment.

  • VFDs also provide soft start and stop functions, reducing mechanical stress on...read more

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Q5. How many tubes are there in APH

Ans.

There are 32 tubes in APH.

  • There are 8 tubes in each quadrant of APH.

  • APH stands for Anterior Posterior Hemorrhoidectomy.

  • The number of tubes may vary depending on the specific surgical setup.

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Q6. Tell about shaft run out at bearing fixing area how much is allowable

Ans.

Allowable shaft run out at bearing fixing area depends on the application and type of bearing used.

  • The allowable shaft run out at bearing fixing area varies depending on the application and type of bearing used.

  • For example, for deep groove ball bearings, the allowable shaft run out is typically 0.05 mm to 0.1 mm.

  • For cylindrical roller bearings, the allowable shaft run out is typically 0.02 mm to 0.05 mm.

  • It is important to consult the manufacturer's specifications for the spec...read more

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Q7. How you change oil pump?

Ans.

To change an oil pump, you need to drain the oil, remove the old pump, install the new pump, and refill with fresh oil.

  • Drain the oil from the engine

  • Remove the old oil pump

  • Install the new oil pump

  • Refill the engine with fresh oil

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Q8. Bearing outer race is worn inside housing how can it be avoided? how it can be measured?

Ans.

To avoid bearing outer race wear inside housing, proper installation and maintenance is necessary.

  • Ensure proper alignment during installation

  • Use correct lubrication to reduce friction

  • Regularly inspect and replace worn parts

  • Measure wear with micrometer or dial indicator

  • Check for signs of overheating or misalignment

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Q9. How much can bearing internal clearance can be?

Ans.

The internal clearance of a bearing can vary depending on the type and size of the bearing.

  • Bearing internal clearance refers to the amount of internal space between the rolling elements and the inner and outer rings of the bearing.

  • It is important to have the correct internal clearance in a bearing to ensure proper functioning and prevent issues such as excessive heat or premature failure.

  • The internal clearance can be specified by the bearing manufacturer and is typically meas...read more

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Q10. What is SFC?

Ans.

SFC stands for System File Checker, a Windows utility that allows users to scan for and restore corrupted system files.

  • SFC is a command-line tool used to scan and repair system files on Windows operating systems.

  • It can be run using the 'sfc /scannow' command in the Command Prompt.

  • SFC is useful for fixing issues related to system file corruption, which can cause various problems like crashes or error messages.

  • For example, if a user is experiencing frequent crashes or error mes...read more

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Q11. Types of gearboxes? What's your experience

Ans.

Gearboxes are mechanical devices that transmit power from an input to an output shaft.

  • Manual transmission

  • Automatic transmission

  • Continuously variable transmission

  • Dual-clutch transmission

  • My experience includes working with all types of gearboxes in various industries.

  • I have expertise in troubleshooting and repairing gearbox issues.

  • I have also worked on designing and implementing gearbox systems for specific applications.

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Q12. Process of carbon black

Ans.

Carbon black is a fine black powder used as a pigment and reinforcing agent in rubber and plastic products.

  • Carbon black is produced by incomplete combustion of heavy petroleum products.

  • It is used in tires, ink, paint, and various other products for its coloring and reinforcing properties.

  • The process involves burning hydrocarbons in a limited air supply to produce carbon black particles.

  • The particles are then collected and processed to remove impurities and control particle si...read more

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Q13. Light-up procedure?

Ans.

The light-up procedure refers to the process of turning on or activating a device or system.

  • Ensure all necessary components are connected properly

  • Follow the manufacturer's instructions for turning on the device

  • Check for any error messages or indicators that may prevent the device from lighting up

  • Troubleshoot any issues that may arise during the light-up procedure

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Q14. Bearing outer race to bearing housing clearance?

Ans.

The bearing outer race to bearing housing clearance is the gap between the outer race of the bearing and the housing it sits in.

  • The clearance should be within the manufacturer's recommended range

  • Too much clearance can cause vibration and noise

  • Too little clearance can cause overheating and premature wear

  • Clearance can be measured using a feeler gauge or dial indicator

  • Proper lubrication can help maintain the correct clearance

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Q15. Can u remove and assemble centrifugal mechanical seal pump

Ans.

Yes, I have experience in removing and assembling centrifugal mechanical seal pumps.

  • I have experience in removing and assembling centrifugal mechanical seal pumps.

  • I am familiar with the tools and techniques required for the job.

  • I have successfully completed similar tasks in my previous roles.

  • I am confident in my ability to perform the task efficiently and effectively.

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Q16. How much do you know about carbon black

Ans.

Carbon black is a fine black powder used in various industries for its coloring and reinforcing properties.

  • Carbon black is produced by the incomplete combustion of petroleum products or natural gas.

  • It is commonly used as a pigment in inks, paints, and plastics.

  • Carbon black is also used as a reinforcing filler in rubber products, providing improved strength and durability.

  • It is used in the manufacturing of tires, conveyor belts, and other rubber goods.

  • Carbon black is known for...read more

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Q17. What are the major tests for Carbon Black

Ans.

Major tests for Carbon Black include particle size analysis, surface area analysis, and ash content analysis.

  • Particle size analysis determines the size distribution of carbon black particles.

  • Surface area analysis measures the total surface area of carbon black particles.

  • Ash content analysis determines the amount of inorganic material present in carbon black.

  • Other tests may include pH value, volatile content, and tinting strength analysis.

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Q18. Pumps API seal plans?

Ans.

API seal plans are standardized plans for sealing pumps in accordance with API standards.

  • API seal plans are developed by the American Petroleum Institute (API) to ensure safe and reliable operation of pumps in the oil and gas industry.

  • There are various types of API seal plans, each designed for specific applications and operating conditions.

  • API seal plans typically include a combination of mechanical seals, seal flush systems, and seal support systems.

  • API seal plans are impor...read more

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Q19. Turbine Rolling Black out condition

Ans.

Turbine rolling black out condition refers to a situation where a turbine experiences a sudden loss of power and stops rotating.

  • Turbine rolling black out condition can occur due to various reasons such as mechanical failures, electrical faults, or grid disturbances.

  • Examples of causes include turbine blade damage, generator malfunction, or grid overload.

  • Proper maintenance and monitoring of the turbine system can help prevent turbine rolling black out conditions.

  • In case of a bl...read more

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Q20. Delta T Generator winding temperature

Ans.

Delta T refers to the temperature difference between the generator winding and its surroundings.

  • Delta T is an important factor in determining the health and efficiency of a generator.

  • Monitoring the generator winding temperature helps prevent overheating and potential damage.

  • Maintaining a proper Delta T ensures optimal performance and longevity of the generator.

  • For example, if the generator winding temperature is 80°C and the surroundings are at 25°C, the Delta T would be 55°C...read more

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Q21. 5 engine parts inside the engine

Ans.

Engine parts include pistons, crankshaft, camshaft, valves, and spark plugs.

  • Pistons: move up and down in the cylinders to compress air and fuel mixture

  • Crankshaft: converts the linear motion of the pistons into rotational motion

  • Camshaft: controls the opening and closing of the engine's valves

  • Valves: regulate the flow of air and fuel into the cylinders and exhaust out

  • Spark plugs: ignite the air and fuel mixture in the cylinders

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Q22. What will be pressure unit

Ans.

Pressure unit is a measurement of force per unit area.

  • Pressure unit is typically measured in units such as pascals (Pa), pounds per square inch (psi), or atmospheres (atm).

  • Common pressure units include kilopascals (kPa), bar, and millimeters of mercury (mmHg).

  • Pressure can also be measured in non-SI units like pounds per square foot (psf) or torr.

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Q23. How to handle emergency situations.

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Q24. What is Carbon Black?

Ans.

Carbon Black is a form of elemental carbon that is used in various industries for its properties such as high surface area and light absorption.

  • Carbon Black is produced by incomplete combustion of heavy petroleum products.

  • It is commonly used as a reinforcing filler in tires, plastics, and other rubber products.

  • Carbon Black is also used as a pigment in inks, coatings, and plastics.

  • It is known for its ability to absorb ultraviolet light, making it useful in sunscreens and prote...read more

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Q25. What is Air preheater

Ans.

Air preheater is a device used to heat the air before it enters the combustion chamber of a boiler.

  • It improves the efficiency of the boiler by recovering waste heat from the flue gas.

  • It reduces fuel consumption and emissions.

  • There are two types of air preheaters: recuperative and regenerative.

  • Recuperative air preheaters use a heat exchanger to transfer heat from the flue gas to the incoming air.

  • Regenerative air preheaters use a rotating matrix of heat-absorbing material to tr...read more

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Q26. Vaccum drop reason

Ans.

Vacuum drop can be caused by leaks in the system, clogged filters, or a malfunctioning vacuum pump.

  • Leaks in the system can cause a drop in vacuum pressure.

  • Clogged filters can restrict airflow and lead to a decrease in vacuum levels.

  • A malfunctioning vacuum pump may not be able to maintain the desired vacuum pressure.

  • Check for leaks by using a leak detector or soapy water.

  • Inspect and clean filters regularly to prevent clogs.

  • Ensure the vacuum pump is properly maintained and func...read more

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Q27. How pumps work?

Ans.

Pumps are devices that use mechanical action to move fluids from one place to another.

  • Pumps work by creating a pressure difference to push fluids through a system.

  • They typically consist of an inlet, an outlet, and an impeller or rotor.

  • The impeller rotates, creating centrifugal force that pushes the fluid outwards.

  • Positive displacement pumps use reciprocating or rotary motion to move fluid in discrete volumes.

  • Examples of pumps include centrifugal pumps, diaphragm pumps, and pi...read more

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Q28. Tell me about process

Ans.

Process refers to a series of actions or steps taken to achieve a particular goal or outcome.

  • Process involves breaking down tasks into smaller steps

  • It often includes defining roles and responsibilities

  • Monitoring progress and making adjustments as needed

  • Examples: project management process, manufacturing process

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Q29. Draw Stress Strain graph

Ans.

A stress-strain graph shows the relationship between stress and strain in a material.

  • The graph typically has stress on the y-axis and strain on the x-axis.

  • It starts with a linear elastic region where stress is directly proportional to strain.

  • Beyond the elastic limit, the material enters the plastic region where permanent deformation occurs.

  • The graph may show a yield point, ultimate tensile strength, and fracture point.

  • Different materials have different stress-strain curves, s...read more

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