Otis Elevator Production Engineer Interview Questions and Answers

Past experiences and reason of job change along with the expectation from Daikin

Q1. Past projects and thermodynamics
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Q1. Family and educational background with challenges faced
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Q1. General Job and future expectations related questions.
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Q1. Production related questions 1)productivity improvement 2)lean manufacturing 3)7 QC tools 4)how to use 7 QC tools on production line 5) previous work experience related questions like about product and p...read more
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Q1. Common family and previous work culture related questions
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Q1. Tell me something about you
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Q2. Education background
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Q1. How to manage production Assembly line??
Ans. 
To manage production assembly line, one needs to focus on optimizing workflow, ensuring quality control, and maintaining equipment.
• Create a detailed plan for the assembly line process

• Ensure all equipment is functioning properly and maintained regularly

• Implement quality control measures to catch defects early

• Train and manage staff to ensure efficient workflow

• Continuously monitor and analyze production data to identify a
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Q2. Layout of Assembly Process
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The layout of assembly process involves arranging the workstations and equipment in a logical sequence to optimize efficiency.
• Identify the sequence of operations required to assemble the product

• Arrange the workstations and equipment in a logical order to minimize movement and transportation

• Ensure that the layout allows for easy access to tools and materials

• Consider the ergonomics of the workstations to minimize worker ...read more
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Q3. CTQ and CTP differences
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CTQ refers to Critical to Quality while CTP refers to Critical to Process.
• CTQ is a customer-focused metric that measures the quality of a product or service.

• CTP is a process-focused metric that measures the critical steps in a process that affect the quality of the final product.

• CTQ is used to identify customer requirements and ensure they are met.

• CTP is used to identify critical process steps and ensure they are contr...read more
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Q4. LOB and kaizen concept
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Q1. Describe production related issues
Ans. 
Production related issues can include equipment breakdowns, supply chain disruptions, and quality control problems.
• Equipment breakdowns can cause delays and halt production entirely.

• Supply chain disruptions can lead to shortages of raw materials or finished products.

• Quality control problems can result in defective products and damage to the company's reputation.

• Other issues may include inefficient processes, safety haz...read more
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Q1. Management related issues
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Q1. Think first second speak
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This question is asking me to respond quickly and without hesitation.
• I understand the importance of quick thinking in a production engineering role

• I will take a moment to gather my thoughts before responding

• I will provide a clear and concise answer to the best of my ability
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Q2. Show gratitude ,know the company
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Q3. Show intrest,not description
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Q1. What is 7qc tool, 6s, 4m, 3R, poka yoke technique, kiazen, cappa, ppm calculations, how to calculate uph,cycle time
Ans. 
7QC tools, 6S, 4M, 3R, Poka Yoke, Kaizen, CAPPA, PPM, UPH, and cycle time are all important concepts in production engineering.
• 7QC tools are quality control tools used to identify and solve production problems.

• 6S is a methodology for workplace organization and standardization.

• 4M stands for Man, Machine, Material, and Method and is used to identify the root cause of production problems.

• 3R stands for Reduce, Reuse, and R...read more
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Q2. In h.r round only discussed about your salary
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Production planning, manpower handling, machine toolset

Q1. 5s, 3M,4M,kaizen, poka yoka, CTQ,CTP,
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Q1. Mainly about Union handling
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Q1. Production related
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Q2. Industrial based
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Q1. Plasma welding principle & working method
Ans. 
Plasma welding uses a high-temperature ionized gas to melt and join metals together.
• Plasma welding involves creating an electrical arc between the workpiece and the electrode, ionizing the gas to form plasma.

• The high temperature of the plasma melts the metals being welded together.

• Plasma welding is commonly used for precision welding of thin materials or in applications where a high level of control is needed.

• Examples ...read more
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Q2. Brazing welding principle & working method
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Brazing welding is a joining process where a filler metal is melted and distributed between two or more close-fitting parts by capillary action.
• Brazing involves heating the base metals to a temperature above 450°C but below their melting point.

• The filler metal, usually in the form of a wire or preformed shape, is then melted and flows into the joint by capillary action.

• The filler metal must wet the base metals and form...read more
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Q1. Salary discussed
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Q1. Personal information & career growth
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Q2. Previous organisation responsibilities
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