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I applied via LinkedIn and was interviewed before Oct 2023. There was 1 interview round.
The 7 QC tools are a set of basic statistical tools used for quality control and improvement in manufacturing processes.
Check sheet: Used to collect and organize data in a structured format.
Histogram: A graphical representation of data distribution.
Pareto chart: Shows the frequency of defects or issues in descending order.
Cause-and-effect diagram (Fishbone diagram): Helps identify root causes of problems.
Scatter diagra...
5wh 2h system is a problem-solving technique used to identify the root cause of an issue by asking Who, What, Where, When, Why, How, and How much.
5wh 2h system involves asking Who is involved, What happened, Where did it occur, When did it happen, Why did it happen, How did it happen, and How much did it impact.
It helps in systematically analyzing a problem to determine its root cause and develop effective solutions.
Ex...
I applied via Naukri.com and was interviewed in Jul 2019. There were 3 interview rounds.
Process engineering involves designing, optimizing, and managing industrial processes to improve efficiency and productivity.
Process engineering focuses on analyzing and improving processes in various industries such as manufacturing, chemical, and pharmaceutical.
It involves identifying bottlenecks, reducing waste, and implementing process improvements to enhance productivity.
Process engineers use tools like process fl...
cp and pp are both commands in Unix-like operating systems, but they have different functionalities.
cp stands for 'copy' and is used to copy files or directories from one location to another.
pp stands for 'print and pause' and is used to print files with pagination, pausing after each page.
cp can be used to create a duplicate of a file or directory, while pp is used for printing files in a controlled manner.
Example: cp...
A control plan is a documented procedure that outlines the steps and measures taken to ensure quality and consistency in a manufacturing process.
Control plans are commonly used in industries such as automotive, aerospace, and electronics.
They include details on the process steps, key characteristics, measurement methods, and acceptable tolerances.
Control plans help identify potential risks, prevent defects, and ensure ...
SMED stands for Single Minute Exchange of Die. It is a lean manufacturing technique used to reduce the time it takes to change over a production process.
SMED is used to minimize downtime during changeovers
It focuses on separating internal and external setup tasks
The goal is to convert as many internal setup tasks to external setup tasks
By reducing setup time, production flexibility and efficiency are improved
Capex stands for capital expenditure, which refers to the funds used by a company to acquire, upgrade, or maintain physical assets.
Capex is an investment made by a company to purchase or improve long-term assets such as buildings, equipment, or technology.
It is different from operational expenses (opex) which are ongoing costs to run the business.
Capex is typically planned and budgeted for in advance.
Examples of capex ...
I applied via Referral and was interviewed before Mar 2022. There were 2 interview rounds.
General aptitude test
I applied via Naukri.com and was interviewed in Jul 2023. There were 5 interview rounds.
Company policy refers to the set of rules and guidelines established by a company to govern its employees' behavior and decision-making.
Company policy outlines expectations for employee conduct
It provides guidelines for decision-making processes
Company policy may cover areas such as dress code, attendance, and performance expectations
Core values of our team
I applied via Company Website and was interviewed before Jan 2021. There were 4 interview rounds.
TPM stands for Total Productive Maintenance. It is a systematic approach to equipment maintenance that aims to maximize productivity and minimize downtime.
TPM focuses on proactive and preventive maintenance to keep equipment in optimal condition.
It involves training employees to perform routine maintenance tasks and identify potential issues.
TPM aims to eliminate equipment failures and breakdowns, leading to increased ...
Kanban is a lean manufacturing system that helps manage and improve workflow.
Kanban originated in Japan and means 'visual signal' or 'card'.
It uses visual cues, such as cards or boards, to signal when work should be started or completed.
Kanban helps teams prioritize work, reduce waste, and improve efficiency.
It is commonly used in software development, but can be applied to any industry.
Kanban boards can be physical or...
Grinding is the process of removing material from a workpiece using an abrasive wheel or belt.
Grinding is a common machining process used in manufacturing.
It involves removing material from a workpiece using an abrasive wheel or belt.
The goal of grinding is to achieve a smooth surface finish or to remove excess material.
Grinding can be done manually or using a machine.
Examples of grinding include surface grinding, cyli
Grinding defects refer to the problems that occur during the grinding process.
Burns
Cracks
Chatter
Glazing
Loading
Mismatch
Tearing
Man power can be utilized by assigning tasks based on their skills and strengths.
Identify the strengths and skills of each employee
Assign tasks based on their strengths and skills
Provide training and development opportunities to enhance their skills
Encourage teamwork and collaboration
Monitor progress and provide feedback
Recognize and reward good performance
SMED stands for Single Minute Exchange of Die, a lean manufacturing technique to reduce setup time.
SMED is a process to reduce the time it takes to changeover a production line from one product to another.
It involves breaking down the setup process into smaller steps and finding ways to streamline them.
The goal is to reduce setup time to less than 10 minutes, hence the name Single Minute Exchange of Die.
Examples of SME...
Scrap reduction can be achieved by identifying the root cause of scrap, implementing process improvements, and training employees.
Conduct a thorough analysis of the production process to identify the root cause of scrap
Implement process improvements such as better quality control measures and equipment maintenance
Train employees on proper handling and use of equipment to reduce errors and scrap
Regularly monitor and tra...
I applied via Naukri.com and was interviewed in Mar 2024. There were 3 interview rounds.
Questions on JD and education
I applied via Recruitment Consultant and was interviewed in Mar 2021. There were 3 interview rounds.
SAP is an enterprise resource planning software used for managing business operations and customer relations.
SAP stands for Systems, Applications, and Products in Data Processing
It is used by companies to manage their business operations such as finance, sales, procurement, and inventory management
SAP also offers customer relationship management (CRM) software to manage interactions with customers
It is widely used in i...
I use various Tcodes depending on the task at hand.
For material master data maintenance, I use MM01, MM02, and MM03.
For purchase order creation and maintenance, I use ME21N and ME22N.
For inventory management, I use MIGO and MB51.
For production planning, I use MD61 and MD04.
For quality management, I use QA32 and QE51.
For sales and distribution, I use VA01, VA02, and VA03.
To punch production in SAP, follow these steps:
Create a production order in SAP
Release the production order
Confirm the production order
Perform goods receipt for the production order
Perform goods issue for the production order
I applied via Recruitment Consultant and was interviewed in Feb 2021. There were 3 interview rounds.
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Interview experience
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Production Engineer
30
salaries
| ₹2 L/yr - ₹4.7 L/yr |
QMS Engineer
9
salaries
| ₹3.6 L/yr - ₹5.5 L/yr |
Quality Engineer
8
salaries
| ₹1.8 L/yr - ₹3.6 L/yr |
Engineer
6
salaries
| ₹2.6 L/yr - ₹3.8 L/yr |
Shift Engineer
6
salaries
| ₹3.3 L/yr - ₹4.8 L/yr |
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