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100+ Evolvous Solutions Interview Questions and Answers

Updated 19 Nov 2024
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Q1. What is the responsibility of production supervisor?

Ans.

A production supervisor is responsible for overseeing the manufacturing process and ensuring that production targets are met.

  • Supervising and coordinating the activities of production workers

  • Setting production goals and targets

  • Monitoring production processes to ensure efficiency and quality

  • Training and developing production staff

  • Maintaining production records and reports

  • Implementing safety and quality control measures

  • Identifying and resolving production issues

  • Collaborating wit...read more

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Q2. What is the capacity of the transformer in your plant?

Ans.

The capacity of the transformer in our plant is 500 kVA.

  • Our plant's transformer has a capacity of 500 kVA.

  • This allows us to efficiently power our equipment and machinery.

  • We regularly maintain and monitor the transformer to ensure optimal performance.

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Q3. How much bar using in hydraulic, and what is meaning of NAC.

Ans.

Hydraulic pressure is measured in bar and NAC is not a commonly used term in this context.

  • Hydraulic pressure is typically measured in bar or psi

  • The amount of pressure required depends on the specific system and application

  • NAC is not a commonly used term in the context of hydraulic systems

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Q4. What is Rubber and Type of rubber ?

Ans.

Rubber is a versatile material with various types used in different applications.

  • Rubber is an elastic substance derived from the sap of rubber trees or synthesized from petroleum.

  • Natural rubber is the most common type, obtained from the latex of rubber trees.

  • Synthetic rubber is artificially produced and includes types like neoprene, silicone, and butyl rubber.

  • Rubber is used in various industries such as automotive, construction, healthcare, and consumer goods.

  • Examples of rubb...read more

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Q5. Situation handling technique

Ans.

Situation handling technique

  • Identify the situation and understand its impact

  • Analyze the possible solutions and their consequences

  • Make a decision based on the best course of action

  • Implement the chosen solution

  • Evaluate the outcome and make adjustments if necessary

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Q6. What all the electrical equipment in your plant?

Ans.

The electrical equipment in our plant includes generators, transformers, switchgear, motors, control panels, and lighting fixtures.

  • Generators: Used to produce electrical power.

  • Transformers: Used to step up or step down voltage levels.

  • Switchgear: Used for controlling, protecting, and isolating electrical equipment.

  • Motors: Used to convert electrical energy into mechanical energy.

  • Control panels: Used for monitoring and controlling various electrical systems.

  • Lighting fixtures: Us...read more

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Q7. Write the P-V diagram of Double stage air compressor

Ans.

A P-V diagram of a double stage air compressor shows the pressure-volume relationship during compression.

  • The diagram consists of two stages of compression.

  • The first stage compresses the air from atmospheric pressure to an intermediate pressure.

  • The second stage compresses the air from the intermediate pressure to the final pressure.

  • The volume decreases as the pressure increases during compression.

  • The diagram can be used to analyze the efficiency and performance of the compress...read more

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Q8. What are different types of bearings

Ans.

Bearings are used to reduce friction between two moving parts. There are different types of bearings.

  • Plain bearings

  • Rolling element bearings

  • Jewel bearings

  • Fluid bearings

  • Magnetic bearings

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Q9. What type of VFD drivers used in your plant?

Ans.

We use Allen Bradley PowerFlex VFD drivers in our plant.

  • Our plant uses VFD drivers for controlling the speed of AC motors.

  • Allen Bradley PowerFlex VFD drivers are known for their reliability and performance.

  • These drivers offer a wide range of features such as overload protection, fault diagnostics, and energy savings.

  • We have installed these drivers in various applications such as pumps, fans, and conveyors.

  • Our maintenance team is trained to troubleshoot and repair these driver...read more

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Q10. What is meant by production

Ans.

Production refers to the process of creating goods or services using resources and labor.

  • Production involves transforming raw materials into finished products

  • It requires planning, organizing, and controlling resources to meet production goals

  • Examples include manufacturing, agriculture, and service industries

  • Efficient production can lead to increased profits and customer satisfaction

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Q11. What are different types of gears

Ans.

Different types of gears include spur gears, helical gears, bevel gears, worm gears, and rack and pinion gears.

  • Spur gears have straight teeth and are the simplest and most common type of gear.

  • Helical gears have angled teeth and provide smoother and quieter operation compared to spur gears.

  • Bevel gears have cone-shaped teeth and are used to transmit power between intersecting shafts.

  • Worm gears consist of a worm and a worm wheel and are used for high reduction ratios and self-lo...read more

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Q12. How much before CTC expected CTC

Ans.

Expected CTC should be discussed during the interview process.

  • It is important to research industry standards and company salary ranges before giving a number.

  • Consider the job responsibilities, experience, and qualifications when determining expected CTC.

  • Be open to negotiation and understand the company's benefits package.

  • Avoid giving a specific number too early in the interview process.

  • Instead, ask about the company's salary range and discuss expectations.

  • Example: Based on my...read more

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Q13. What is vulcanization process ?

Ans.

Vulcanization is a chemical process that strengthens rubber by cross-linking polymer chains.

  • Vulcanization involves heating rubber with sulfur to create strong, durable materials.

  • The process was discovered by Charles Goodyear in the 19th century.

  • Vulcanized rubber is used in various industries, including automotive, construction, and footwear.

  • It improves the elasticity, strength, and resistance to heat, chemicals, and aging of rubber products.

  • Examples of vulcanized rubber produ...read more

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Q14. How to make a expired mrf company

Ans.

To make an expired MRF company, one must cease operations and fail to renew necessary licenses and permits.

  • Cease operations and production

  • Fail to renew necessary licenses and permits

  • Allow the company to become insolvent

  • Notify stakeholders and employees of closure

  • Dispose of assets and liabilities

  • File for bankruptcy if necessary

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Q15. What is a strain gauge

Ans.

A strain gauge is a device used to measure strain or deformation in an object.

  • It consists of a thin wire or foil that is attached to the object being measured.

  • As the object deforms, the wire or foil also deforms, causing a change in its electrical resistance.

  • This change in resistance is measured and used to calculate the amount of strain or deformation in the object.

  • Strain gauges are commonly used in engineering and manufacturing to monitor the structural integrity of buildin...read more

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Q16. What are different types of boilers

Ans.

Boilers are classified based on their design, fuel type, and application.

  • Fire-tube boilers

  • Water-tube boilers

  • Electric boilers

  • Gas boilers

  • Oil boilers

  • Solid fuel boilers

  • Combination boilers

  • Condensing boilers

  • Industrial boilers

  • Residential boilers

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Q17. Way of Communicating with others

Ans.

Effective communication is essential for a Production Supervisor to ensure smooth operations and teamwork.

  • Active listening to understand and address concerns

  • Clear and concise verbal communication

  • Written communication for documentation and instructions

  • Non-verbal communication to convey messages

  • Adapting communication style to different individuals and situations

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Q18. What are different types of threads

Ans.

Threads are helical ridges or grooves on the surface of a cylindrical object. There are different types of threads.

  • Unified Thread Standard (UTS)

  • Metric Thread Standard

  • Pipe Thread Standard

  • ACME Thread

  • Buttress Thread

  • Knuckle Thread

  • Square Thread

  • Round Thread

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Q19. What are different types of valves

Ans.

Valves are devices used to control the flow of fluids or gases. There are several types of valves used in different applications.

  • Gate valve

  • Ball valve

  • Butterfly valve

  • Globe valve

  • Check valve

  • Diaphragm valve

  • Needle valve

  • Pressure relief valve

  • Safety valve

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Q20. How much t-code you are using in your organisation

Ans.

We use multiple t-codes in our organization depending on the task at hand.

  • We use t-codes for various tasks such as creating purchase orders, processing invoices, and managing inventory.

  • Some commonly used t-codes include ME21N for creating purchase orders, MIRO for processing invoices, and MB51 for managing inventory.

  • The number of t-codes used varies depending on the department and job responsibilities.

  • We ensure that all employees are trained on the relevant t-codes for their ...read more

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Q21. How to adjust system stock vs physical stock?

Ans.

System stock can be adjusted by conducting regular physical stock counts and reconciling any discrepancies.

  • Conduct regular physical stock counts to compare with system stock

  • Investigate any discrepancies and adjust system stock accordingly

  • Implement barcode scanning or RFID technology for accurate tracking

  • Train staff on proper inventory management practices

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Q22. What is meant by 5s

Ans.

5S is a methodology used to organize and maintain a clean and efficient workplace.

  • 5S stands for Sort, Set in Order, Shine, Standardize, and Sustain.

  • Sort involves removing unnecessary items from the workplace.

  • Set in Order focuses on arranging necessary items in a logical and efficient manner.

  • Shine refers to cleaning and maintaining the workplace.

  • Standardize involves creating guidelines and procedures for maintaining the organized workplace.

  • Sustain is about continuously practic...read more

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Q23. How do we select pumps

Ans.

Pumps are selected based on the required flow rate, head, and fluid properties.

  • Determine the required flow rate and head for the application

  • Consider the fluid properties such as viscosity, temperature, and corrosiveness

  • Select a pump type that is suitable for the application, such as centrifugal, positive displacement, or axial flow

  • Choose a pump material that is compatible with the fluid being pumped

  • Consider the operating conditions, such as suction lift, NPSH, and system pres...read more

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Q24. Which types of rubber?

Ans.

There are several types of rubber used in production, including natural rubber, synthetic rubber, and specialty rubbers.

  • Natural rubber is derived from latex and is commonly used in tires, rubber bands, and gloves.

  • Synthetic rubber is made from petroleum-based chemicals and is used in a wide range of products, such as hoses, seals, and gaskets.

  • Specialty rubbers include neoprene, silicone, and butyl rubber, which have unique properties for specific applications.

  • Other types of ru...read more

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Q25. Areas of interest

Ans.

My areas of interest include electrical systems, mechanical systems, and preventive maintenance.

  • Electrical systems: I have a strong interest in troubleshooting and repairing electrical systems, such as motors, control panels, and wiring.

  • Mechanical systems: I enjoy working with mechanical components, such as pumps, valves, and conveyors. I have experience in maintaining and repairing these systems.

  • Preventive maintenance: I believe in the importance of regular inspections and m...read more

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Q26. What do you have to say about the vulcanisation of rubber?

Ans.

Vulcanisation of rubber is a process of heating natural or synthetic rubber with sulphur to improve its strength and elasticity.

  • Vulcanisation was discovered by Charles Goodyear in 1839.

  • It involves heating rubber with sulphur to form cross-links between polymer chains.

  • This process improves the strength, elasticity, and durability of rubber.

  • Vulcanised rubber is used in various industries, including automotive, construction, and healthcare.

  • It is also used in making products like...read more

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Q27. Your language

Ans.

The question is about the candidate's language skills.

  • Discuss your fluency in different languages

  • Mention any certifications or language courses you have completed

  • Provide examples of situations where your language skills were beneficial in a work setting

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Q28. Do you know about GST ??

Ans.

Yes, GST stands for Goods and Services Tax.

  • GST is a tax system implemented in many countries, including India, Canada, and Australia.

  • It is a value-added tax levied on the supply of goods and services.

  • GST replaces multiple indirect taxes like excise duty, service tax, and VAT.

  • It aims to simplify the tax structure, reduce tax evasion, and promote economic growth.

  • GST has different tax rates for different goods and services, such as 5%, 12%, 18%, and 28%.

  • Businesses need to regist...read more

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Q29. How to communicate plc and hmi

Ans.

PLC and HMI can communicate through various protocols such as Ethernet/IP, Modbus, Profibus, etc.

  • PLC and HMI can be connected through a physical cable or wireless connection

  • PLC sends data to HMI through the chosen protocol

  • HMI displays the data received from PLC and sends commands back to PLC

  • Programming software is used to configure the communication settings

  • Examples of protocols used for communication are Ethernet/IP, Modbus, Profibus, etc.

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Q30. What is quality control and what are it's uses?

Ans.

Quality control is the process of ensuring that products or services meet the desired level of quality.

  • It involves inspecting and testing products or services to identify defects or issues.

  • It helps to prevent defects and improve overall quality.

  • It can be used in various industries such as manufacturing, healthcare, and software development.

  • Examples include checking the accuracy of medical test results, testing the durability of a product, and reviewing code for errors.

  • Quality...read more

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Q31. Which efficiency of the engine increases in a turbo charges engine

Ans.

The efficiency of the engine increases in a turbocharged engine due to increased air intake and combustion.

  • Increased air intake due to turbocharging allows for more fuel to be burned, resulting in more power output

  • Turbocharging increases the power-to-weight ratio of the engine, making it more efficient

  • Turbocharged engines can achieve higher levels of torque at lower RPMs, improving overall efficiency

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Q32. What is dol starter and VFD

Ans.

DOL starter is a direct online starter used to start and stop motors. VFD is a variable frequency drive used to control motor speed.

  • DOL starter is a simple and cost-effective method of starting motors

  • It provides full voltage to the motor during starting

  • VFD is used to control the speed of the motor by varying the frequency of the power supplied to the motor

  • It is more efficient than other methods of speed control

  • VFDs are commonly used in HVAC systems, pumps, and conveyor belts

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Q33. . different forces acting on a moving cycle and force analysis . newtonian and non newtonian fluids .why tyres are made of rubber and not steel

Ans.

Forces acting on a moving cycle, Newtonian vs non-Newtonian fluids, and why tires are made of rubber.

  • Forces on a moving cycle include friction, air resistance, and gravity.

  • Newtonian fluids have constant viscosity, while non-Newtonian fluids change viscosity with stress.

  • Tires are made of rubber for flexibility, grip, and shock absorption.

  • Rubber tires provide better traction and a smoother ride compared to steel tires.

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Q34. Curing machine problem analyzing

Ans.

Curing machine problem analyzing

  • Identify the specific problem with the curing machine

  • Check for any error codes or warning messages

  • Inspect the machine for any physical damage or wear and tear

  • Review the machine's maintenance and repair history

  • Consult with other maintenance engineers or experts in the field

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Q35. howadiabatic and constant volume processes are achieved in practical

Ans.

Adiabatic and constant volume processes are achieved in practical by controlling heat transfer and volume change respectively.

  • Adiabatic process is achieved by insulating the system to prevent heat transfer with the surroundings.

  • Constant volume process is achieved by using a closed container where the volume remains constant during the process.

  • Examples include adiabatic compression in a gas turbine engine and constant volume combustion in a bomb calorimeter.

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Q36. What is maximum capacity motor handled and drive details

Ans.

The maximum capacity motor we handle is 500 HP and we use variable frequency drives for efficient operation.

  • We have experience handling motors up to 500 HP

  • We use variable frequency drives for efficient operation

  • Our team is knowledgeable in selecting and installing appropriate drives for different motor capacities

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Q37. What is a DCV in Hydraulics

Ans.

DCV stands for Directional Control Valve in hydraulics which controls the direction of fluid flow.

  • DCV is used to control the direction of fluid flow in hydraulic systems.

  • It is a type of valve that directs the flow of fluid to different parts of the system.

  • DCV can be manually operated or automated depending on the application.

  • Examples of DCV include spool valves, poppet valves, and rotary valves.

  • DCV is an important component in hydraulic systems as it helps to control the move...read more

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Q38. How to maintain lean inventory?

Ans.

Maintain lean inventory by optimizing supply chain, forecasting demand, implementing Just-In-Time system, and reducing lead times.

  • Optimize supply chain to reduce excess inventory

  • Forecast demand accurately to avoid overstocking

  • Implement Just-In-Time system to receive goods only when needed

  • Reduce lead times to minimize inventory holding costs

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Q39. 1:-The porosity of the metals is largely eliminated thus producing strong and uniform structure

Ans.

The porosity of metals can be eliminated to produce a strong and uniform structure.

  • Porosity in metals can weaken their structure and cause defects.

  • Eliminating porosity involves using techniques like welding, casting, or sintering.

  • These techniques can produce a more uniform and dense metal structure.

  • Examples of metals that benefit from porosity elimination include aluminum, steel, and titanium.

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Q40. If customer having issues with a/c what should you do

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Q41. Explain Boilers,types and examples

Ans.

Boilers are vessels that heat water to produce steam. There are various types of boilers.

  • Boilers are used to generate steam for power generation or heating purposes.

  • Types of boilers include fire-tube, water-tube, electric, and biomass boilers.

  • Examples of boilers include steam locomotives, industrial boilers, and residential boilers.

  • Boilers require regular maintenance to ensure safe and efficient operation.

  • Boiler efficiency can be improved through insulation, combustion optimi...read more

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Q42. Which is your favorite branch of your subject (Eg:- Chemistry)

Ans.

My favorite branch of Chemistry is organic chemistry.

  • I enjoy studying the structure, properties, composition, reactions, and synthesis of carbon-containing compounds.

  • I find the complexity and diversity of organic molecules fascinating.

  • Organic chemistry plays a crucial role in pharmaceuticals, materials science, and biochemistry.

  • Examples of organic compounds include ethanol, aspirin, and glucose.

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Q43. What are the skills needed for planning supervisor

Ans.

Skills needed for planning supervisor include organization, communication, problem-solving, leadership, and time management.

  • Strong organizational skills to create and implement plans effectively

  • Excellent communication skills to convey information clearly to team members

  • Effective problem-solving abilities to address issues that arise during planning process

  • Strong leadership skills to motivate and guide team members towards achieving goals

  • Good time management skills to prioriti...read more

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Q44. Iron carbon equilibrium diagram

Ans.

The iron-carbon equilibrium diagram shows the phases and microstructures of iron-carbon alloys at different temperatures and carbon concentrations.

  • The diagram is also known as the iron-carbon phase diagram.

  • It is used to understand the behavior of iron-carbon alloys during heating and cooling processes.

  • The diagram shows the different phases such as ferrite, austenite, cementite, and graphite.

  • The carbon content affects the phase transformations and the resulting microstructures...read more

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Q45. How to make a supervisor working.

Ans.

A supervisor can be made working by providing clear expectations, effective communication, support, and recognition.

  • Set clear expectations and goals for the team

  • Communicate effectively and regularly with the team

  • Provide support and resources to help the team succeed

  • Recognize and reward good performance

  • Lead by example and be a positive role model

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Q46. How many types of chemicals&rubbers&carbons ?

Ans.

There are numerous types of chemicals, rubbers, and carbons used in various industries.

  • Chemicals: organic, inorganic, specialty, industrial

  • Rubbers: natural rubber, synthetic rubber, silicone rubber

  • Carbons: graphite, activated carbon, carbon black

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Q47. What is current ctc

Ans.

The current CTC (Cost to Company) refers to the total salary package of an employee, including all benefits and allowances.

  • CTC includes the basic salary, allowances, bonuses, and other benefits.

  • It is important to consider the CTC when discussing salary expectations.

  • CTC can vary based on factors such as experience, qualifications, and industry standards.

  • Example: My current CTC is $60,000 per annum, including a basic salary of $50,000 and additional benefits worth $10,000.

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Q48. What is expected ctc

Ans.

The expected CTC for the Production Supervisor position is negotiable based on experience and qualifications.

  • The expected CTC will depend on factors such as the candidate's level of experience, skills, and industry standards.

  • It is common for employers to provide a salary range or ask for the candidate's salary expectations.

  • Negotiation skills and research on market rates can help in determining a suitable CTC.

  • Example: The expected CTC for a Production Supervisor with 5 years o...read more

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Q49. Plc specification in your current oranization?

Ans.

The Plc specification in my current organization includes Siemens S7-1200 and Allen Bradley MicroLogix 1400.

  • Siemens S7-1200 and Allen Bradley MicroLogix 1400 are the Plc specifications used in my current organization.

  • The Plc specifications are used for automation and control of various processes.

  • Siemens S7-1200 is used for smaller applications while Allen Bradley MicroLogix 1400 is used for larger applications.

  • Both Plc specifications are programmed using ladder logic and are ...read more

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Q50. How output VFD drop

Ans.

Output VFD drops due to various factors such as overloading, voltage fluctuations, and motor issues.

  • Overloading of the motor can cause the VFD output to drop.

  • Voltage fluctuations can also cause the VFD output to drop.

  • Issues with the motor, such as a faulty winding, can cause the VFD output to drop.

  • Inadequate cooling or ventilation can cause the VFD output to drop.

  • Incorrect programming or settings can cause the VFD output to drop.

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Q51. What is difference type of adjustment during wheel alignment.

Ans.

There are three main types of adjustments during wheel alignment: camber, caster, and toe.

  • Camber adjustment involves the angle of the wheels when viewed from the front or back of the vehicle.

  • Caster adjustment involves the angle of the steering axis when viewed from the side of the vehicle.

  • Toe adjustment involves the angle of the wheels when viewed from above the vehicle.

  • Examples: Camber adjustment corrects uneven tire wear on the inside or outside edge of the tire. Caster adj...read more

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Q52. What is viscosity?

Ans.

Viscosity is the measure of a fluid's resistance to flow.

  • Viscosity is affected by temperature and pressure.

  • It is measured in units of poise or centipoise.

  • High viscosity fluids are thick and flow slowly, while low viscosity fluids are thin and flow quickly.

  • Examples of high viscosity fluids include honey and molasses, while water and alcohol are low viscosity fluids.

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Q53. Force & bending moment diagram of a cantilever beam loaded at free end

Ans.

A cantilever beam loaded at the free end will have a force and bending moment diagram showing the distribution of forces and moments along the beam.

  • The force diagram will show a single concentrated force at the free end of the beam

  • The bending moment diagram will show a linearly increasing moment from the fixed end to the free end

  • The maximum bending moment will occur at the fixed end of the beam

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Q54. VFD output formula

Ans.

VFD output formula calculates the output voltage and frequency of a variable frequency drive.

  • The formula is Vout = Vin x (2/√3) x (Fout/Fin)

  • Vout is the output voltage, Vin is the input voltage, Fout is the output frequency, and Fin is the input frequency

  • The formula assumes a three-phase system

  • The output frequency can be adjusted to control the speed of the motor

  • Example: If Vin is 480V, Fin is 60Hz, and Fout is 30Hz, then Vout would be 240V

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Q55. Types of motor and it's protection

Ans.

Types of motors include AC, DC, stepper, servo, and induction. Motor protection includes overload, overvoltage, and overtemperature.

  • AC motors are commonly used in household appliances and industrial machinery

  • DC motors are used in electric vehicles and robotics

  • Stepper motors are used in printers and CNC machines

  • Servo motors are used in robotics and automation

  • Induction motors are used in pumps and fans

  • Overload protection prevents damage from excessive current

  • Overvoltage protect...read more

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Q56. Types of transformer and it's protection

Ans.

Transformers are of two types - step-up and step-down. Protection methods include overcurrent, overvoltage, and differential protection.

  • Step-up transformers increase voltage while step-down transformers decrease voltage

  • Overcurrent protection is achieved through fuses or circuit breakers

  • Overvoltage protection is achieved through surge arresters or lightning arresters

  • Differential protection is used to detect internal faults in transformers

  • Examples of transformers include power ...read more

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Q57. which material is used in cooking utensils

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Q58. How to check machine helth checkup

Ans.

Machine health checkup can be done by monitoring key parameters, conducting regular inspections, and performing diagnostic tests.

  • Monitor key parameters such as temperature, pressure, vibration levels, and fluid levels regularly.

  • Conduct regular inspections to check for signs of wear and tear, leaks, or abnormal noises.

  • Perform diagnostic tests like thermography, ultrasonic testing, or oil analysis to detect potential issues early.

  • Utilize condition monitoring techniques like pre...read more

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Q59. What is 5s and importants and POKAYOKE

Ans.

5S is a methodology for organizing a workplace for efficiency and effectiveness. Poka Yoke is a mistake-proofing technique to prevent errors.

  • 5S stands for Sort, Set in Order, Shine, Standardize, and Sustain. It helps improve productivity, safety, and morale in the workplace.

  • Examples of 5S include organizing tools in a designated area, labeling storage bins, and implementing regular cleaning schedules.

  • Poka Yoke is a Japanese term for mistake-proofing. It involves designing pro...read more

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Q60. There are three types of gst:it is given below;cgst,sgst,utgst

Ans.

CGST, SGST, and UTGST are types of GST in India.

  • CGST stands for Central Goods and Services Tax and is levied by the central government.

  • SGST stands for State Goods and Services Tax and is levied by the state government.

  • UTGST stands for Union Territory Goods and Services Tax and is levied by the union territory government.

  • All three types of GST are applicable on intra-state transactions.

  • CGST and SGST are applicable on inter-state transactions.

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Q61. Maintenance would be monotonous, will you be ok with it

Ans.

I am comfortable with monotonous tasks as they are essential for ensuring the smooth functioning of equipment and systems.

  • I understand that maintenance is crucial for preventing breakdowns and ensuring safety in mechanical systems.

  • I am detail-oriented and enjoy troubleshooting and problem-solving, which are often required in maintenance tasks.

  • I believe in the importance of routine maintenance to prolong the lifespan of machinery and equipment.

  • I am willing to work diligently a...read more

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Q62. Mechanical working of metals

Ans.

Mechanical working of metals involves processes like forging, rolling, and extrusion to shape and strengthen metals.

  • Mechanical working of metals refers to the processes used to shape and strengthen metals.

  • Common methods of mechanical working include forging, rolling, and extrusion.

  • Forging involves shaping metal by applying compressive forces through hammering or pressing.

  • Rolling is a process where metal is passed through rollers to reduce thickness or change shape.

  • Extrusion i...read more

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Q63. What is production means What is meant by 5s

Ans.

Production means the process of creating goods and services using resources and labor.

  • Production involves transforming raw materials into finished products

  • It involves planning, organizing, and controlling resources to achieve production goals

  • Examples include manufacturing, farming, and construction

  • 5S is a methodology used to organize and maintain a clean and efficient workplace

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Q64. Why tractor rear wheels are big?

Ans.

Tractor rear wheels are big to provide better traction, stability, and weight distribution.

  • Big rear wheels provide better traction on rough terrain

  • Large wheels help distribute the weight of the tractor and its load more evenly

  • Bigger wheels improve stability, especially when towing heavy loads or working on slopes

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Q65. how to fit piston rings inside the piston

Ans.

Piston rings can be fitted inside the piston by expanding the rings and carefully sliding them into the grooves on the piston.

  • Expand the piston rings slightly to make them easier to fit into the grooves on the piston

  • Carefully slide the expanded rings into the grooves, ensuring they are properly seated

  • Use a piston ring compressor tool to help compress the rings for easier installation

  • Double check that the rings are properly aligned and seated before completing the installation

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Q66. why priming is neede in the pumps

Ans.

Priming is needed in pumps to remove air and create a vacuum, ensuring proper functioning and preventing damage.

  • Priming removes air from the pump, allowing it to create a vacuum and start pumping efficiently.

  • It helps prevent cavitation, which can damage the pump by causing vibrations and erosion.

  • Priming is essential for self-priming pumps to start pumping without manual intervention.

  • Examples of priming methods include manual priming by filling the pump with liquid or using a ...read more

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Q67. MTTB @ MTTR calculation

Ans.

MTTB @ MTTR calculation is used to measure the reliability of a system.

  • MTTB stands for Mean Time Between Failures and MTTR stands for Mean Time To Repair.

  • MTTB is the average time between two consecutive failures of a system.

  • MTTR is the average time required to repair a failed system.

  • MTTB @ MTTR calculation is used to measure the reliability of a system.

  • The formula for MTTB @ MTTR is MTTB / (MTTB + MTTR).

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Q68. Are cycle wheel spokes pretensed? Why?

Ans.

Yes, cycle wheel spokes are pretensed to increase the strength and durability of the wheel.

  • Cycle wheel spokes are pretensed to ensure they are under tension before the wheel is used.

  • Pretensioning helps to distribute the load evenly across the spokes and prevent them from loosening during use.

  • This process increases the strength and durability of the wheel, making it more reliable for the rider.

  • Examples of pretensioning methods include using a spoke tension meter to adjust the ...read more

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Q69. How encoder work's

Ans.

Encoders are devices that convert motion into an electrical signal.

  • Encoders can be rotary or linear

  • They work by detecting changes in position or motion

  • They can be absolute or incremental

  • Examples include optical encoders and magnetic encoders

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Q70. What is the use of VFD and explain?

Ans.

VFD stands for Variable Frequency Drive. It is used to control the speed of an electric motor.

  • VFD is used to save energy and reduce wear and tear on motors.

  • It can be used in HVAC systems, pumps, and fans.

  • VFD works by adjusting the frequency of the electrical supply to the motor.

  • It allows for precise control of motor speed and can also provide soft starting and stopping.

  • VFD can also monitor and protect the motor from overload and overvoltage.

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Q71. Tell me about control charts ?

Ans.

Control charts are statistical tools used to monitor and control a process over time.

  • They help identify if a process is stable or unstable.

  • They plot data points over time and calculate control limits.

  • They can be used to detect and correct problems before they become serious.

  • Examples include X-bar and R charts, p-charts, and c-charts.

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Q72. How energy of steam is measured

Ans.

Energy of steam is measured in terms of its temperature and pressure.

  • Energy of steam is typically measured in units of kilojoules per kilogram (kJ/kg).

  • The energy content of steam can also be measured in terms of its enthalpy, which is the total heat content of the steam.

  • Steam tables are often used to determine the energy content of steam at different temperatures and pressures.

  • The energy of steam can also be calculated using the specific heat capacity of water and the tempera...read more

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Q73. what do you know about compressor

Ans.

A compressor is a mechanical device that increases the pressure of a gas by reducing its volume.

  • Compressors are used in various industries such as refrigeration, air conditioning, gas turbines, and more.

  • There are different types of compressors such as reciprocating, rotary, centrifugal, and axial compressors.

  • Reciprocating compressors use pistons to compress gas, while rotary compressors use rotating impellers.

  • Centrifugal compressors use a rotating impeller to create a high-ve...read more

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Q74. Use of technology in company

Ans.

The company utilizes various technologies to enhance its operations and improve efficiency.

  • The company uses web development frameworks such as React and Angular to build and maintain its websites and web applications.

  • They employ cloud computing services like AWS or Azure for hosting and managing their applications and data.

  • The company utilizes version control systems like Git to track changes and collaborate on code development.

  • They employ project management tools like Jira o...read more

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Q75. Explain the general maintenance carried out in generator

Ans.

General maintenance in generators includes regular inspections, cleaning, lubrication, and testing of components.

  • Regularly inspecting the generator for any signs of wear or damage

  • Cleaning the generator and its components to prevent buildup of dirt and debris

  • Lubricating moving parts to ensure smooth operation

  • Testing the generator's electrical systems and controls for proper functioning

  • Replacing worn out parts as needed to prevent breakdowns

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Q76. What plc using in your current organisation

Ans.

We are currently using Siemens S7-1200 PLC in our organisation.

  • Siemens S7-1200 PLC is being used for automation and control processes

  • It offers high performance and reliability for industrial applications

  • The programming software used is TIA Portal for programming and monitoring PLC operations

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Q77. What are the type of weldings is there

Ans.

There are several types of welding techniques used in industries such as MIG, TIG, Stick, Flux-cored, and Submerged Arc Welding.

  • MIG (Metal Inert Gas) welding uses a wire electrode and a shielding gas to join two metal pieces together.

  • TIG (Tungsten Inert Gas) welding uses a tungsten electrode and a filler metal to create a strong bond between two metals.

  • Stick welding uses a consumable electrode coated in flux to create an arc that melts the metal and forms a bond.

  • Flux-cored we...read more

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Q78. Diff between VFD and servo

Ans.

VFD is used to control the speed of AC motors, while servo is used for precise control of position, speed, and torque.

  • VFD is used for variable speed control of AC motors

  • Servo is used for precise control of position, speed, and torque

  • VFD is typically used in applications where speed control is the primary concern

  • Servo is typically used in applications where precise control of position, speed, and torque is required

  • VFD is less expensive than servo

  • Servo is more expensive than VF...read more

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Q79. 3. Problem Solving Procedure ( 8D )

Ans.

8D is a problem-solving methodology used to identify, correct, and prevent recurring problems.

  • D1: Establish the team

  • D2: Describe the problem

  • D3: Develop interim containment action

  • D4: Identify root cause

  • D5: Develop permanent corrective action

  • D6: Implement corrective action

  • D7: Prevent recurrence

  • D8: Recognize the team

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Q80. How do you prepare metrics for any plant

Ans.

Metrics for a plant are prepared by identifying key performance indicators, setting targets, collecting data, analyzing trends, and reporting results.

  • Identify key performance indicators (KPIs) relevant to the plant's goals and objectives

  • Set specific targets for each KPI to measure performance against

  • Collect data regularly using automated systems or manual tracking methods

  • Analyze trends and patterns in the data to identify areas for improvement

  • Report results to management and ...read more

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Q81. What is rubeer and its types

Ans.

Rubber is a versatile material derived from the sap of rubber trees, used in various industries for its elasticity and durability.

  • Natural rubber: obtained from the latex of rubber trees

  • Synthetic rubber: man-made rubber produced from petroleum-based chemicals

  • Types of rubber: neoprene, silicone, butyl, EPDM, nitrile, etc.

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Q82. What types of PLC handle?

Ans.

PLCs handle various types of control systems and processes in industrial settings.

  • Programmable Logic Controllers (PLCs) are used to automate and control various industrial processes.

  • PLCs can handle control systems for manufacturing, power generation, oil and gas, water treatment, and more.

  • They are capable of handling analog and digital inputs and outputs, allowing for precise control and monitoring.

  • PLCs can handle complex logic and sequencing, making them suitable for control...read more

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Q83. What is Standard Deviations ?

Ans.

Standard deviation is a measure of the amount of variation or dispersion of a set of values from the mean.

  • It is a statistical measure of variability.

  • It measures how spread out the data is from the mean.

  • It is calculated by taking the square root of the variance.

  • It is commonly used in quality control to ensure consistency and accuracy of products.

  • For example, if the standard deviation of a product's weight is high, it means that the weights of the products are varying widely fr...read more

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Q84. What was going on mixed plant

Ans.

There was a mix-up in the plant resulting in confusion and errors.

  • There may have been miscommunication among workers leading to mistakes in production

  • Incorrect labeling or packaging of products could have occurred

  • Quality control issues may have arisen due to the mix-up

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Q85. How maintenance jobs doing

Ans.

Maintenance jobs are crucial for ensuring the smooth functioning of equipment and preventing breakdowns.

  • Maintenance jobs involve regular inspections, cleaning, and repairs of equipment.

  • They help to identify and fix issues before they become major problems.

  • Proper maintenance can extend the lifespan of equipment and reduce the need for costly replacements.

  • Examples of maintenance jobs include oil changes, filter replacements, and equipment calibration.

  • Maintenance jobs require at...read more

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Q86. Comment on the pressure drop in a pipeline.

Ans.

Pressure drop in a pipeline is the decrease in pressure due to frictional losses and other factors.

  • Pressure drop is directly proportional to the length of the pipeline and the flow rate of the fluid.

  • It can be minimized by increasing the diameter of the pipeline or reducing the fluid velocity.

  • Factors affecting pressure drop include fluid viscosity, pipeline roughness, and fittings and valves.

  • Pressure drop calculations are important in designing and optimizing pipeline systems....read more

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Q87. what is NPSH of pumps

Ans.

NPSH stands for Net Positive Suction Head, it is a measure of the pressure available at the suction port of a pump.

  • NPSH is important for determining if a pump will operate properly without cavitation.

  • It is calculated by subtracting the vapor pressure of the liquid being pumped from the total suction head of the pump.

  • NPSH is typically provided by the pump manufacturer and must be considered when selecting a pump for a specific application.

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Q88. Rankings of certain companies

Ans.

The question asks for rankings of certain companies.

  • Provide rankings of the specified companies

  • Include any relevant criteria or factors used for the rankings

  • If available, mention any notable companies in the rankings

  • Highlight any trends or changes in rankings over time

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Q89. What is a transformer

Ans.

A transformer is an electrical device that transfers electrical energy from one circuit to another through electromagnetic induction.

  • Transformers are used to increase or decrease the voltage of an alternating current (AC) power supply.

  • They consist of two coils of wire, called the primary and secondary coils, wrapped around a magnetic core.

  • When an AC current flows through the primary coil, it creates a magnetic field that induces a voltage in the secondary coil.

  • Transformers ar...read more

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Q90. Strengths and weaknesses in mechanical engineering

Ans.

Strengths include problem-solving skills, technical knowledge, and attention to detail. Weaknesses may include lack of experience in certain areas or difficulty with communication.

  • Strength: Strong problem-solving skills to troubleshoot and resolve mechanical issues

  • Strength: In-depth technical knowledge of mechanical systems and components

  • Strength: Attention to detail to ensure precision and accuracy in maintenance tasks

  • Weakness: Lack of experience in specific areas of mechani...read more

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Q91. Tell about brake system working

Ans.

The brake system in a vehicle is responsible for slowing down or stopping the vehicle by converting kinetic energy into heat through friction.

  • Brake pedal is pressed by the driver to activate the brake system

  • Brake fluid is used to transfer force from the brake pedal to the brake calipers

  • Brake pads press against the brake rotors to create friction and slow down the vehicle

  • Anti-lock braking system (ABS) prevents wheels from locking up during hard braking

  • Regular maintenance of br...read more

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Asked in
FSE Interview

Q92. PROCESS TO HANDLE DEALERS & TEAM

Ans.

We have a structured process for handling dealers and team members.

  • We have a clear onboarding process for new dealers and team members.

  • We provide regular training and support to ensure their success.

  • We have a system for tracking their performance and providing feedback.

  • We have a clear escalation process for any issues that arise.

  • We regularly review and update our processes to ensure they are effective.

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Q93. 2D and 3D diagram on braking system

Ans.

2D and 3D diagrams can visually represent the components and functioning of a braking system.

  • 2D diagram can show the layout of components like brake pads, calipers, rotors, and brake lines.

  • 3D diagram can provide a more detailed view, showing how these components interact during braking.

  • Both diagrams can help in understanding the mechanics of braking and how different parts work together.

  • For example, a 2D diagram may show the placement of brake pads on a rotor, while a 3D diag...read more

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Q94. What is security?

Ans.

Security refers to measures taken to protect people, property, and information from threats or harm.

  • Security involves implementing preventive measures to deter and detect potential risks.

  • It includes physical security measures such as access control systems, surveillance cameras, and security guards.

  • Information security focuses on protecting data and systems from unauthorized access, use, disclosure, disruption, modification, or destruction.

  • Security also involves creating emer...read more

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Q95. Whats are ur native place

Ans.

I am originally from a small town in the countryside, surrounded by lush greenery and friendly neighbors.

  • My native place is a peaceful town with a close-knit community

  • It is known for its beautiful landscapes and fresh air

  • I have fond memories of playing in the fields and exploring the nearby forests

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Q96. Apparatus for Under ground cable test

Ans.

Apparatus for underground cable test includes cable fault locators, time domain reflectometers, and insulation resistance testers.

  • Cable fault locators are used to pinpoint the exact location of faults in underground cables.

  • Time domain reflectometers measure the length of the cable and locate any impedance mismatches.

  • Insulation resistance testers check the insulation integrity of the cable to prevent electrical leakage.

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Q97. Safety devices used on overhead line

Ans.

Safety devices used on overhead lines include insulators, lightning arresters, and earthing systems.

  • Insulators prevent current from flowing to the ground through the supporting structure.

  • Lightning arresters protect the line from lightning strikes by diverting the surge of electricity to the ground.

  • Earthing systems provide a path for fault currents to safely dissipate into the ground.

  • Other safety devices may include bird diverters and markers to increase visibility for aircraf...read more

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Q98. Income tax latest amendments in detail

Ans.

Income tax latest amendments include changes in tax slabs, deductions, and compliance requirements.

  • Changes in tax slabs for different income brackets

  • Introduction of new deductions or removal of existing ones

  • Updates in compliance requirements such as filing deadlines or forms

  • Changes in tax rates for specific types of income

  • Implementation of new tax laws or regulations

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Q99. What is HPLc, detectors etc.

Ans.

HPLC stands for High Performance Liquid Chromatography. Detectors are used to measure the analytes in the sample.

  • HPLC is a technique used to separate, identify, and quantify components in a mixture.

  • Detectors in HPLC are used to measure the analytes in the sample as they elute from the column.

  • Common types of detectors in HPLC include UV-Vis, fluorescence, and refractive index detectors.

  • Detectors help in generating a chromatogram which is used for analysis and quantification of...read more

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Q100. Explain the function of hydraulic pump

Ans.

Hydraulic pump is a mechanical device that converts mechanical power into hydraulic energy by generating flow or pressure in a hydraulic system.

  • Converts mechanical power into hydraulic energy

  • Generates flow or pressure in a hydraulic system

  • Commonly used in heavy machinery like excavators and cranes

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