Samvardhana Motherson Group Worker Interview Questions and Answers

Q1. Tell me about yourself Based on Resume they have asked questions regarding my last job and current profile. Reason for applying.
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Q2. Favourite subject, Technical questions on favorite subject.
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Q3. GD&T basics form tolerance, Runout
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Q1. Tell about your DWM.
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Q2. How you handle pressure situation where you were short on manpower and other necessary equipment and still had to gave best of your performance.
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Q3. How you handle different kind of personality
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Q4. Tell about project where you do some production improvement.
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Q5. What is line balancing
Ans. 
Line balancing is the process of assigning tasks to workstations in a way that evens out the workload and maximizes efficiency.
• Involves distributing work evenly among workstations

• Helps in reducing idle time and bottlenecks

• Improves productivity and efficiency

• Example: In a manufacturing plant, line balancing ensures that each workstation has a similar amount of work to do
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Q1. Type of welding
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There are various types of welding processes used in engineering, such as MIG, TIG, stick, and flux-cored welding.
• MIG (Metal Inert Gas) welding uses a wire electrode and shielding gas to join metals together.

• TIG (Tungsten Inert Gas) welding uses a non-consumable tungsten electrode and shielding gas for precise and clean welds.

• Stick welding, also known as Shielded Metal Arc Welding (SMAW), uses a flux-coated electrode t...read more
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Q2. Sheet metal manufacturing process
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Sheet metal manufacturing process involves cutting, bending, and assembling metal sheets to create various products.
• Cutting: Using tools like shears, lasers, or plasma cutters to cut the metal sheets into desired shapes.

• Bending: Utilizing press brakes to bend the metal sheets into specific angles and shapes.

• Assembling: Joining the cut and bent metal pieces together through welding, riveting, or fastening methods.

• Finish...read more
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Q1. What is ecn &ecr and how it implement
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ECN stands for Engineering Change Notice and ECR stands for Engineering Change Request. They are used to document and implement changes in engineering designs.
• ECN (Engineering Change Notice) is a document used to communicate changes in engineering designs to relevant stakeholders.

• ECR (Engineering Change Request) is a formal proposal to make changes to an engineering design.

• ECRs are typically submitted by engineers or p...read more
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Q1. Salary Expectation
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Q1. About Working experience and working area knowledge.
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Q1. What are your strengths and weaknesses?
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Q2. Why are you looking for a change?
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Q3. What are your salary expectations?
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Q4. What is your family background?
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Q5. Share details of your previous job.
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Q6. Tell me about yourself.
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Math, Reasoning, verbility

Q1. What is the Wire Colour coding
Ans. 
Wire colour coding is a standard method of identifying the function of different wires in electrical systems.
• In North America, the standard wire colour coding for AC power circuits is black for hot, white for neutral, and green or bare copper for ground.

• In Europe, the standard wire colour coding for AC power circuits is brown for live, blue for neutral, and green/yellow for ground.

• Different industries may have their ow...read more
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Q2. What is the Crimping
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Crimping is a process of joining two pieces of metal or other materials by deforming one or both of them to hold the other.
• Crimping is commonly used in electrical work to join wires to connectors.

• It is also used in plumbing to connect pipes together.

• Crimping tools are often used to create a secure connection.
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Q3. What is the HV
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HV stands for High Voltage, which refers to electrical potential difference between two points that exceeds the safe threshold.
• HV is typically considered to be any voltage above 1000 volts.

• High Voltage is commonly used in power transmission and distribution systems.

• HV can be dangerous and requires proper safety precautions when working with it.
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Q4. What is the HV and air leak test and why is required for Customer
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HV and air leak tests are essential for ensuring safety and quality of products before delivery to customers.
• HV test, or high voltage test, is conducted to check insulation integrity and electrical safety of the product.

• Air leak test is performed to verify the sealing integrity of the product, ensuring no leaks that could compromise performance or safety.

• These tests are required for customers to guarantee that the prod...read more
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Q5. How to Control Quality of Insulation
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Quality of insulation can be controlled through proper material selection, installation techniques, and regular inspections.
• Selecting high-quality insulation materials with appropriate R-values for the specific application

• Ensuring proper installation techniques are followed to minimize gaps and air leaks

• Conducting regular inspections to check for signs of wear, damage, or moisture intrusion

• Using thermal imaging technol...read more
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Q6. What is HST and Why HST is using in the wire harness
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HST stands for Heat Shrink Tubing, used in wire harness for insulation and protection.
• HST is a type of tubing that shrinks when heat is applied, providing insulation and protection to wires in a harness.

• It helps in preventing short circuits, abrasion, and moisture damage.

• HST is commonly used in automotive, aerospace, and electronics industries.

• Examples of HST brands include 3M, TE Connectivity, and Panduit.
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Q7. What is thermistor and How many type of thermistor
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A thermistor is a type of resistor whose resistance changes significantly with temperature. There are two main types: NTC (Negative Temperature Coefficient) and PTC (Positive Temperature Coefficient).
• Thermistors are commonly used in temperature sensing applications.

• NTC thermistors have a negative temperature coefficient, meaning their resistance decreases as temperature increases.

• PTC thermistors have a positive tempera...read more
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Q8. What is EMC testing
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EMC testing is the process of evaluating and verifying the electromagnetic compatibility of electronic devices.
• EMC testing ensures that electronic devices do not interfere with each other's operation

• It also ensures that electronic devices are not susceptible to interference from external sources

• Common EMC tests include radiated emissions, conducted emissions, and immunity testing

• EMC testing is important for compliance ...read more
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Q9. What is Ferrite Core and why it is use .
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Ferrite core is a magnetic core made of ferrite material used in electronic components for its high magnetic permeability and low electrical conductivity.
• Ferrite core is commonly used in transformers, inductors, and electromagnets.

• It helps increase the inductance and efficiency of electronic components.

• Ferrite cores are also used in noise suppression filters to reduce electromagnetic interference.

• They are preferred ove...read more
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Q10. What is EV and type of EV
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EV stands for Electric Vehicle, which is a vehicle that runs on electricity instead of gasoline.
• Types of EVs include Battery Electric Vehicles (BEVs), Plug-in Hybrid Electric Vehicles (PHEVs), and Hybrid Electric Vehicles (HEVs).

• BEVs run solely on electricity stored in batteries and do not have a gasoline engine.

• PHEVs have both an electric motor and a gasoline engine, allowing them to switch between electric and gasoli...read more
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Q11. Parabolic Equation and what a in parabolic Equation
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A parabolic equation is a second-degree polynomial equation in the form y = ax^2 + bx + c, where 'a' is the coefficient of the x^2 term.
• A parabolic equation is a type of quadratic equation that forms a U-shaped curve when graphed.

• The coefficient 'a' in a parabolic equation determines the direction and width of the parabola. A positive 'a' value opens upwards, while a negative 'a' value opens downwards.

• For example, the ...read more
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What is EV and What is role in green environment

Q1. Why are you joining our Company
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Q2. What is your sallary expectations
Ans. 
My salary expectations are based on my experience, qualifications, and the industry standard.
• Consider my years of experience in the field

• Research the average salary range for this position in the industry

• Take into account my qualifications and skills

• Open to negotiation based on benefits package
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Q3. Tell me about your self
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Q4. Tell me your achievement and Goal
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Q1. How many type of defect and define those defects in detail?
Ans. 
There are three main types of defects in engineering: design defects, manufacturing defects, and usage defects.
• Design defects occur when there is an issue with the initial design of a product, leading to problems in its functionality or safety. For example, a car with a faulty braking system due to a design flaw.

• Manufacturing defects happen during the production process, resulting in a product that does not meet the in...read more
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Q2. Define 7 wastes
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The 7 wastes refer to inefficiencies in a process that can be eliminated to improve productivity and quality.
• Transportation: Unnecessary movement of materials or products

• Inventory: Excess inventory leading to waste of resources

• Motion: Unnecessary movement of people

• Waiting: Idle time in a process

• Overproduction: Producing more than needed

• Overprocessing: Doing more work than necessary

• Defects: Errors that require rework or
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Q3. What is line balance and how we can say line is balance?
Ans. 
Line balance refers to distributing workload evenly among different stations in a production line to optimize efficiency.
• Line balance ensures that each station in the production line has a similar amount of work to do.

• It helps in preventing bottlenecks and maximizing throughput.

• Line balance can be achieved by adjusting the cycle times at each station or by adding/subtracting workstations.

• An example of line balance is i...read more
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Q4. How you start you day in office??
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Q5. How we can reduce defects and increase productivity?
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To reduce defects and increase productivity, focus on continuous improvement, training, quality control, and efficient processes.
• Implement a quality control system to catch defects early on

• Provide regular training to employees to improve skills and knowledge

• Analyze data to identify root causes of defects and implement corrective actions

• Streamline processes to eliminate waste and improve efficiency
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Q6. What is an OEE and define which factors affect this ?
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OEE stands for Overall Equipment Effectiveness, a measure of how well a manufacturing process is utilized.
• OEE is calculated by multiplying Availability, Performance, and Quality.

• Factors affecting OEE include equipment downtime, speed loss, and defects in production.

• Improving OEE involves reducing downtime, increasing production speed, and minimizing defects.

• For example, implementing preventive maintenance can reduce eq
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Q1. Where are you from ?
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Q2. How many members in your family?
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Q3. What is occupation of your father and mother?
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Q4. Are you ready for relocate?
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Q1. About salary structure and experience
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Q1. About my work details
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