Samvardhana Motherson Group Assembly Production Engineer Interview Questions, Process, and Tips for Experienced

TPM stands for Total Productive Maintenance and JH steps refer to Job Hazard Analysis steps.

• TPM is a systematic approach to equipment maintenance that aims to maximize productivity and minimize downtime.

• It involves proactive maintenance, employee involvement, and continuous improvement.

• JH steps are a set of procedures used to identify and analyze potential hazards in a job or task.

• They help in developing safety measure...read more

OEE calculation is a measure of manufacturing productivity that combines availability, performance, and quality metrics.

• OEE stands for Overall Equipment Effectiveness

• It is calculated by multiplying availability, performance, and quality metrics

• Availability measures the percentage of time the equipment is available for production

• Performance measures the speed at which the equipment is running compared to its maximum spe...read more

Assembly line processing in our plant involves a series of steps where each worker performs a specific task to assemble a product.

• Each worker is responsible for a specific task in the assembly process

• The product moves along a conveyor belt from one worker to the next

• Quality control checks are performed at various stages of the process

• Efficiency and productivity are key factors in assembly line processing

• Examples includ...read more

A skills matrix is a tool used to assess and track the skills and competencies of employees within an organization.

• It helps identify skill gaps and training needs

• It can be used for succession planning and career development

• It can aid in performance evaluations and goal setting

• It can be used to ensure compliance with industry standards and regulations

Poka yoke is a mistake-proofing technique and CAPA is a corrective and preventive action process.

• Poka yoke is a Japanese term that means 'mistake-proofing'. It involves designing a process or product in a way that prevents errors from occurring.

• CAPA stands for Corrective and Preventive Action. It is a process used to identify and address the root cause of a problem to prevent it from happening again.

• Poka yoke and CAPA ...read more

Kaizen is a Japanese term for continuous improvement, while suggestion refers to ideas for improvement from employees.

• Kaizen involves making small, incremental improvements to processes and systems over time.

• Suggestion programs encourage employees to share their ideas for improvement and provide feedback on existing processes.

• Both kaizen and suggestion are important for promoting a culture of continuous improvement and...read more

ISO/TS and IATF audits are quality management system audits for automotive industry. Calibration gauge and parameter are important for ensuring accuracy and consistency in production.

• ISO/TS and IATF audits are conducted to ensure that the quality management system of a company meets the requirements of the automotive industry.

• Calibration gauge and parameter are used to ensure that the measurement equipment used in prod...read more

Pneumatic pressure uses compressed air while hydraulic pressure uses a liquid, usually oil.

• Pneumatic pressure is typically lower than hydraulic pressure

• Hydraulic pressure is more efficient for heavy-duty applications

• Pneumatic pressure is cleaner and easier to maintain

• Examples of pneumatic systems include air brakes on vehicles and pneumatic tools

• Examples of hydraulic systems include car brakes and heavy machinery

Insufficient information provided to answer the question.

• There is not enough context to determine what wsqc.wes.and swc refers to.

• More information is needed to provide an accurate answer.

• It is important to clarify the context of the question before attempting to answer it.

6 Sigma is a data-driven methodology used to improve business processes by reducing defects and variability.

• It aims to achieve a level of quality where the probability of defects is less than 3.4 per million opportunities.

• It involves five phases: Define, Measure, Analyze, Improve, and Control (DMAIC).

• It uses statistical tools and techniques to identify and eliminate the root causes of defects.

• It is widely used in manuf...read more

5S is a methodology for workplace organization and standardization. FIFO is a method of inventory management.

• 5S stands for Sort, Set in Order, Shine, Standardize, and Sustain

• 5S helps to improve efficiency, safety, and quality in the workplace

• FIFO stands for First In, First Out

• FIFO is used to manage inventory by ensuring that the oldest items are used or sold first

• FIFO is commonly used in industries such as food and bev

KPI stands for Key Performance Indicator. It is a measurable value that demonstrates how effectively a company is achieving its key business objectives.

• KPIs are used to evaluate the success of an organization or of a particular activity in which it engages.

• They help to identify areas that require improvement and to set targets for improvement.

• Examples of KPIs include revenue growth, customer satisfaction, employee turn...read more

TSV stands for Tab Separated Values and CSV stands for Comma Separated Values.

• TSV and CSV are file formats used to store and exchange data.

• TSV separates values using tabs while CSV separates values using commas.

• Both formats are commonly used in spreadsheets and databases.

• TSV is preferred when data contains commas while CSV is preferred when data contains tabs.