Metal Fab Engineers Interview Questions and Answers

Easy technical and aptitude questions. They follow examveda.

Peer pressure boon or bane

Q1. What is Bayer process
Ans. 
The Bayer process is a method for refining bauxite into alumina, which is the precursor to aluminum production.
• The Bayer process involves crushing and grinding bauxite ore, then mixing it with sodium hydroxide at high temperatures to dissolve the alumina content.

• The resulting solution is filtered to remove impurities, then cooled and seeded to promote the precipitation of pure alumina hydrate.

• The alumina hydrate is the...read more
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Q2. What, according to you, most important dimensionless number and why
Ans. 
The most important dimensionless number is the Reynolds number, as it determines the flow regime of a fluid and is crucial in fluid dynamics.
• Reynolds number is used to predict flow patterns in different fluid flow situations

• It is defined as the ratio of inertial forces to viscous forces in a fluid flow

• Reynolds number helps in determining whether the flow is laminar, turbulent, or transitional

• It is widely used in engine...read more
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Q3. One equation that correlates HT and Fluid flow
Ans. 
The equation that correlates HT and fluid flow is the Darcy-Weisbach equation.
• The Darcy-Weisbach equation relates the head loss due to friction in a pipe to the velocity and diameter of the pipe, as well as the friction factor.

• It is commonly used in fluid mechanics and hydraulic engineering to calculate pressure drop in pipes.

• The equation is expressed as: hL = f * (L/D) * (V^2/2g), where hL is the head loss, f is the f...read more
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Q4. Systems in thermodynamics
Ans. 
Systems in thermodynamics refer to the specific region of space or a quantity of matter under study.
• A system can be open, closed, or isolated based on the exchange of matter and energy with its surroundings.

• Examples of systems include a gas in a container, a piston-cylinder assembly, or a steam turbine.

• Thermodynamic properties such as temperature, pressure, and volume are used to describe the state of a system.

• The firs...read more
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Q5. What is dry steam and wet steam
Ans. 
Dry steam has low moisture content and high temperature, while wet steam has high moisture content and lower temperature.
• Dry steam is produced when water is heated to its boiling point and vaporizes without any liquid water droplets present.

• Wet steam contains water droplets suspended in the steam, resulting in a lower temperature compared to dry steam.

• Dry steam is commonly used in steam turbines for power generation, w...read more
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