20+ Salcomp Manufacturing Interview Questions and Answers

Natural rubber is more effective due to its superior elasticity and durability.

• Natural rubber has better elasticity and resilience than synthetic rubber.

• Natural rubber is more durable and resistant to wear and tear.

• Synthetic rubber may have advantages in certain applications, such as oil and chemical resistance.

• Examples of natural rubber products include tires, rubber bands, and latex gloves.

• Examples of synthetic rubber products include neoprene wetsuits and silicone seals.

To communicate between multiple Mitsubishi PLCs, use the ladder programming language and establish a network connection.

• Use the GX Works2 software to program the Mitsubishi PLCs

• Configure the network settings on each PLC to establish a network connection

• Assign unique IP addresses to each PLC

• Use the Ethernet communication protocol to exchange data between PLCs

• Implement ladder logic instructions to send and receive data between PLCs

• Use communication modules or special function b...read more

Synthetic rubber is man-made while natural rubber is obtained from rubber trees.

• Natural rubber is obtained from the latex of rubber trees while synthetic rubber is made from petroleum-based chemicals.

• Synthetic rubber is more durable and resistant to wear and tear than natural rubber.

• Natural rubber is more elastic and has better tear strength than synthetic rubber.

• Synthetic rubber is cheaper to produce than natural rubber.

• Examples of natural rubber products include tires, glov...read more

The company produces automotive components and has plants in multiple countries.

• The company specializes in manufacturing automotive components such as engines, transmissions, and chassis.

• They have plants in countries like the United States, Mexico, Germany, and China.

• The company's products are used in various vehicles including cars, trucks, and motorcycles.

Handling worsted conditions in a manufacturing job requires staying calm, problem-solving skills, and effective communication.

• Stay calm and composed under pressure to make rational decisions

• Utilize problem-solving skills to quickly address and resolve issues

• Communicate effectively with team members and supervisors to keep them informed of the situation

• Prioritize tasks based on urgency and importance to manage worsted conditions efficiently

Technology refers to the tools, techniques, and systems used to create, develop, and improve products and services.

• Technology encompasses a wide range of fields, including computer science, engineering, and telecommunications.

• Examples of technology include smartphones, laptops, social media platforms, and artificial intelligence.

• Technology has revolutionized the way we live, work, and communicate with each other.

• Advancements in technology have led to improvements in healthcar...read more

The plant capacity of an ETP refers to the maximum amount of wastewater it can treat within a given time period.

• Plant capacity is typically measured in terms of flow rate, such as gallons per minute (GPM) or cubic meters per hour (m3/h).

• It is important to consider the influent characteristics and treatment requirements when determining the plant capacity.

• For example, an ETP may have a capacity of 500 GPM, meaning it can treat up to 500 gallons of wastewater per minute.

• The pla...read more

The TDS of the inlet tank refers to the Total Dissolved Solids present in the water entering the tank.

• TDS is a measure of the combined content of all inorganic and organic substances dissolved in water.

• It is typically expressed in parts per million (ppm) or milligrams per liter (mg/L).

• The TDS of the inlet tank can vary depending on the source water and any treatment processes it has undergone.

• High TDS levels can indicate the presence of minerals, salts, or other contaminants ...read more

A system is a set of interconnected components that work together to achieve a common goal.

• A system can be physical or abstract

• It can be natural or man-made

• Examples include the human body, a computer system, and the solar system

A servo motor is a rotary actuator that allows for precise control of angular position.

• Servo motors are commonly used in robotics, automation, and control systems.

• They consist of a DC motor, a position feedback sensor, and a control circuit.

• The control circuit receives a control signal and adjusts the motor's position accordingly.

• Servo motors can rotate between 0 and 180 degrees, or even continuously in some cases.

• They provide high torque and accurate positioning.

• Modes of com...read more

ID can be measured by observing the bearing of an object in relation to a known point.

• Use a compass to determine the bearing of the object from the known point.

• Measure the angle between the direction of the object and the known point.

• Calculate the ID using trigonometry based on the angle and the distance between the object and the known point.

Rubber can be classified into natural and synthetic types based on their origin.

• Natural rubber is obtained from latex of rubber trees.

• Synthetic rubber is made from petroleum-based chemicals.

• Rubber can also be classified based on their properties such as hardness, elasticity, and resistance to heat and chemicals.

M10 is a designation for a concrete mix with a compressive strength of 10 N/mm².

• M10 is a mix of 1:3:6 cement, sand, and aggregate.

• It is commonly used for non-structural works such as flooring, plastering, and pathways.

• The compressive strength of M10 is 10 N/mm² or 1450 psi.

• The 'M' in M10 stands for 'mix' and the number represents the compressive strength.

• Higher numbers indicate higher compressive strength, with M25 being a common mix for structural works.

Maxxis is a tire company that produces high-quality tires for various vehicles.

• Maxxis is a global tire company that was founded in Taiwan in 1967.

• They produce tires for bicycles, motorcycles, cars, trucks, and more.

• Maxxis is known for their high-quality tires that offer excellent performance and durability.

• Their tires have won numerous awards and are used by professional athletes and teams.

• Maxxis also sponsors various events and competitions in the cycling and motorsports ind...read more

7QC Tool is a set of 7 quality control tools used for process improvement and problem-solving.

• The tools are: Pareto Chart, Cause-and-Effect Diagram, Check Sheet, Control Chart, Histogram, Scatter Diagram, and Flow Chart.

• They help in identifying and analyzing problems, and finding solutions.

• For example, a Pareto Chart can be used to identify the most frequent problems in a process, while a Cause-and-Effect Diagram can help in identifying the root cause of a problem.

• These tools...read more

5S is a workplace organization method that aims to improve efficiency and productivity by eliminating waste and optimizing workflow.

• Sort - separate necessary items from unnecessary ones

• Set in order - arrange necessary items in a logical and efficient manner

• Shine - clean and maintain the workplace

• Standardize - establish procedures and guidelines for maintaining the 5S system

• Sustain - continuously improve and maintain the 5S system

• Example: organizing tools in a toolbox, labelin...read more

Kaizen is a Japanese term for continuous improvement.

• Kaizen involves making small, incremental changes to improve processes and systems.

• It is a key principle of Lean manufacturing and Six Sigma methodologies.

• Kaizen encourages employee involvement and empowerment in the improvement process.

• Examples of Kaizen include reducing waste, improving efficiency, and enhancing quality.

• Kaizen is a long-term approach to improvement, with a focus on sustained progress over time.

TPM target stands for Total Productive Maintenance target, which is a goal set to maximize the efficiency and effectiveness of production equipment.

• TPM target is a goal set to minimize equipment downtime and maximize productivity.

• It involves proactive maintenance practices to prevent breakdowns and improve overall equipment effectiveness.

• Examples of TPM targets include reducing unplanned downtime by 20% or increasing equipment utilization to 85%.

• TPM targets are typically set ...read more

TPM stands for Total Productive Maintenance, a proactive approach to maintenance that aims to maximize equipment effectiveness.

• TPM involves empowering operators to take ownership of equipment maintenance

• Focuses on preventing breakdowns and improving overall equipment efficiency

• Incorporates principles such as autonomous maintenance, planned maintenance, and continuous improvement

• Example: Implementing daily equipment checks by operators to identify and address issues before the...read more

Bearings are mechanical components that allow for smooth rotation or movement between two parts.

• Types of bearings include ball bearings, roller bearings, plain bearings, and fluid bearings.

• Ball bearings use balls to reduce friction between two surfaces.

• Roller bearings use cylindrical rollers to support radial and axial loads.

• Plain bearings have a simple design with no rolling elements.

• Fluid bearings use a thin layer of liquid or gas to support the rotating shaft.

7QC stands for Seven Quality Control Tools, which are a set of techniques used for quality improvement in production processes.

• The 7QC include tools such as Pareto charts, cause-and-effect diagrams, scatter diagrams, control charts, histograms, check sheets, and flowcharts.

• These tools help identify and solve quality-related issues in production processes.

• For example, a Pareto chart can help prioritize the most significant factors affecting quality, while a cause-and-effect di...read more