Maruti Suzuki Tool Engineer Interview Questions and Answers

The pre drill for tap should be selected based on the material being drilled and the size of the tap.

• Consider the material being drilled: Different materials require different pre drill sizes. So, it is important to know the material before selecting the pre drill.

• Refer to tap drill charts: Tap drill charts provide recommended pre drill sizes for different tap sizes and materials. These charts can be found in machining...read more

Controlling roughness in grinding involves adjusting parameters, using proper grinding techniques, and maintaining the grinding machine.

• Adjust grinding parameters such as speed, feed rate, and depth of cut to achieve desired roughness.

• Use the appropriate grinding wheel with the right grit size and hardness for the material being ground.

• Ensure the grinding machine is properly maintained and in good condition.

• Apply coola...read more

CPC of cutting tools can be controlled through proper selection of tool material, coatings, cutting parameters, and tool maintenance.

• Selecting the right tool material based on the workpiece material and cutting conditions

• Applying appropriate coatings to reduce friction and wear

• Optimizing cutting parameters such as cutting speed, feed rate, and depth of cut

• Regularly inspecting and maintaining the cutting tools to ensure...read more

The runout allowance of a reamer and drill refers to the acceptable amount of deviation from perfect alignment during operation.

• Runout allowance is a measure of how much the cutting edge of the tool can deviate from the desired path.

• It is important to have a small runout allowance to ensure accurate and precise machining.

• The runout allowance can vary depending on the specific application and the tolerance requirements.

• ...read more

I maintain the inventory by implementing a systematic approach that includes regular audits, accurate record-keeping, and efficient replenishment strategies.

• Conduct regular audits to ensure accuracy and identify any discrepancies or shortages.

• Maintain accurate records of inventory levels, including item descriptions, quantities, and locations.

• Implement efficient replenishment strategies based on demand forecasting and ...read more

Blanking is a process of cutting a flat shape from a sheet of metal.

• Blanking is used to create precise shapes from sheet metal.

• It involves cutting the desired shape from a larger sheet of metal.

• The process is often used in the manufacturing of small metal parts.

• Blanking can be done using a variety of tools, including punches and dies.

• Examples of products made using blanking include washers, gaskets, and electronic comp

Press tools are used to shape and form metal sheets and components.

• Blanking tools

• Punching tools

• Bending tools

• Drawing tools

• Forming tools

• Progressive tools

There are various types of press machines used in manufacturing processes.

• Mechanical Presses - used for cutting, punching, and forming operations

• Hydraulic Presses - used for heavy-duty applications like forging and deep drawing

• Pneumatic Presses - used for light-duty applications like riveting and stamping

• Servo Presses - used for high-precision applications like electronics manufacturing

• Screw Presses - used for high-pre...read more

Blanking burr issues can be solved by adjusting the clearance, lubrication, and tool sharpness.

• Check the clearance between the punch and die.

• Ensure proper lubrication of the tool.

• Sharpen the tool regularly.

• Use a deburring tool to remove burrs.

• Inspect the material for inconsistencies or defects.

• Adjust the feed rate and pressure.

• Consider using a different material or tool coating.

• Train operators on proper tool maintenanc

Process of draw tool involves shaping metal into a desired form using a die and punch.

• Draw tool is used to create cylindrical or conical shapes from flat metal sheets.

• The metal sheet is placed over a die and a punch is used to push the metal into the die, shaping it into the desired form.

• The process can be repeated multiple times to achieve the desired shape and thickness.

• Draw tools are commonly used in industries such...read more

My salary expectations are negotiable and dependent on the specific job responsibilities and benefits package offered.

• I am open to discussing salary expectations based on the job requirements and benefits offered

• I am looking for fair compensation that reflects my experience and skills

• I am willing to negotiate and consider other forms of compensation such as bonuses or stock options

• I am not comfortable sharing a specifi...read more

Tool room is a facility where tools and equipment are designed, manufactured, repaired, and maintained.

• Tool room engineers design and manufacture tools and equipment.

• They repair and maintain tools and equipment to ensure they are in good working condition.

• They work with various machines and tools such as lathes, milling machines, and grinders.

• They are responsible for ensuring that the tools and equipment meet the requi...read more

SAP is a software system used for managing business operations and customer relations.

• SAP stands for Systems, Applications, and Products in Data Processing.

• It is used for managing various business operations such as finance, sales, production, and inventory.

• SAP provides a centralized database for storing and retrieving data.

• It helps in streamlining business processes and improving efficiency.

• Examples of SAP modules inc...read more