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Maai World Electricals & Electronics Interview Questions and Answers
Q1. What percentage of rejection acceptable in production?
The acceptable percentage of rejection in production varies depending on industry standards and company goals.
Acceptable rejection rates typically range from 1-5% in most industries.
Some industries, such as automotive or aerospace, may have stricter standards with rejection rates below 1%.
Continuous improvement efforts aim to reduce rejection rates over time.
Factors like product complexity, production process, and quality control measures influence acceptable rejection rates.
Q2. What's inventory, rejection control, material management
Inventory, rejection control, and material management are essential aspects of production engineering.
Inventory refers to the stock of raw materials, work-in-progress, and finished goods that a company holds for production and sales.
Rejection control involves implementing measures to minimize the rejection of defective products during the manufacturing process.
Material management includes planning, sourcing, purchasing, storing, and controlling materials used in production.
Ef...read more
Q3. What is your kpi ?
My KPI as Deputy Manager Production is to ensure efficient production processes, meet production targets, and optimize resource utilization.
Ensuring smooth and efficient production operations
Meeting production targets and deadlines
Optimizing resource utilization and minimizing wastage
Implementing process improvements to enhance productivity
Monitoring and analyzing production data to identify areas for improvement
Ensuring compliance with quality standards and regulations
Managi...read more
Q4. What productivity?
Productivity refers to the efficiency of production processes and the output generated relative to the input.
Productivity is a measure of how efficiently resources are used to produce goods or services.
It can be calculated by dividing output by input, such as units produced per hour of labor.
Improving productivity often involves optimizing processes, reducing waste, and increasing efficiency.
Examples include implementing automation in manufacturing to increase output per work...read more
Q5. How to calculate cycle time ?
Cycle time is the time taken to complete one cycle of a process or operation.
Identify the start and end of the process
Measure the time taken to complete one cycle
Repeat the process multiple times to get an average cycle time
Cycle time = Total time taken / Number of cycles
Use cycle time to identify bottlenecks and improve efficiency
Q6. How you find oee
OEE is a metric used to measure manufacturing productivity by calculating the percentage of planned production time that is truly productive.
OEE = Availability x Performance x Quality
Availability = (Total Run Time - Downtime) / Total Run Time
Performance = (Total Count / Ideal Run Time) / Total Run Time
Quality = Good Count / Total Count
OEE ranges from 0% (no production) to 100% (perfect production)
OEE can be used to identify areas for improvement in the manufacturing process
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