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Kalyani Technoforge
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I applied via Walk-in
Quality is the measure of excellence or superiority of a product or service.
Quality is meeting or exceeding customer expectations.
It involves consistency, reliability, and conformance to requirements.
Quality is achieved through continuous improvement and prevention of defects.
Examples: defect-free products, high customer satisfaction, adherence to standards.
5S is a methodology for organizing a workplace for efficiency and effectiveness. Pokayoke is a mistake-proofing technique.
5S stands for Sort, Set in order, Shine, Standardize, Sustain
5S helps in improving productivity, safety, and morale in the workplace
Pokayoke is a Japanese term for mistake-proofing or error-proofing
Pokayoke techniques aim to prevent mistakes or defects before they occur
Examples of Pokayoke include u...
Instruments are devices used for measuring, testing, or analyzing, while gauges are specific types of instruments used for measuring dimensions or quantities.
Instruments are broader in scope and can refer to a variety of devices used for different purposes.
Gauges are more specialized instruments used specifically for measuring dimensions or quantities.
Examples of instruments include thermometers, oscilloscopes, and spe...
Micrometer least count is more accurate than Vernier caliper.
Micrometer least count is typically 0.01mm, while Vernier caliper least count is usually 0.02mm.
Micrometer is used for more precise measurements in engineering and manufacturing.
Vernier caliper is commonly used for general measurements and is less accurate compared to micrometer.
A control plan is a detailed document that outlines the critical steps and parameters for ensuring quality in a manufacturing process.
Control plans are used in manufacturing to ensure consistency and quality in production processes.
They typically include information on process steps, key measurements, and control limits.
Control plans help identify potential issues and prevent defects before they occur.
Examples of contr...
I applied via Walk-in and was interviewed before Dec 2020. There was 1 interview round.
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I applied via Naukri.com and was interviewed in Oct 2020. There were 3 interview rounds.
posted on 23 Oct 2021
I applied via Recruitment Consultant and was interviewed before Oct 2020. There were 3 interview rounds.
I have a valid driver's license for both cars and motorcycles.
I have a Class C license for cars
I also have a Class M license for motorcycles
I have a clean driving record with no accidents or violations
I ride a road bike for commuting and a mountain bike for leisure.
I prefer road bikes for their speed and efficiency on paved roads.
I enjoy mountain biking for the challenge and adventure of off-road trails.
I also have experience with hybrid bikes for their versatility.
I prioritize safety and always wear a helmet and follow traffic laws.
I have participated in charity rides and group rides for fun and community.
Vehicle testing involves various methods to ensure safety, performance, and compliance with regulations.
Testing can include physical tests such as crash tests, durability tests, and performance tests.
Simulation and modeling can also be used to test vehicle components and systems.
Testing must comply with regulations set by organizations such as the National Highway Traffic Safety Administration (NHTSA) and the European
We conduct various types of homologation testing depending on the product and its intended market.
We conduct safety testing to ensure compliance with local regulations.
We perform emissions testing to ensure compliance with environmental regulations.
We conduct performance testing to ensure the product meets the required standards.
We also conduct durability testing to ensure the product can withstand the expected wear an...
I applied via Walk-in and was interviewed before Feb 2021. There were 2 interview rounds.
posted on 19 Jan 2021
I was interviewed in Jul 2020.
I have achieved several milestones throughout my career as a Senior Engineer.
Successfully led a team of engineers to develop and implement a new software system, resulting in a 20% increase in efficiency.
Received recognition for designing and implementing a cost-effective solution that reduced production downtime by 30%.
Contributed to the development of a groundbreaking technology that revolutionized the industry, lead...
posted on 1 Jun 2020
I applied via Naukri.com and was interviewed in May 2020. There were 4 interview rounds.
Die casting and machining defects are common in manufacturing processes.
Die casting defects include porosity, shrinkage, cold shuts, and flash.
Machining defects include burrs, chatter marks, and tool marks.
Die casting defects can be caused by improper temperature, pressure, or metal flow.
Machining defects can be caused by dull tools, improper speeds and feeds, or poor fixturing.
Defects can lead to part failure, reduced
Filling and high speed ratio formula is used to calculate the filling time of a container with a specific volume of liquid at a given flow rate.
Filling and high speed ratio formula is V/Q
V is the volume of the container and Q is the flow rate of the liquid
The formula is used to determine the time it takes to fill a container with a specific volume of liquid at a given flow rate
The higher the flow rate, the faster the c
Use quality tools like Pareto chart, fishbone diagram, and 5 Whys to analyze and address customer complaints.
Identify the root cause of the complaint using tools like fishbone diagram.
Prioritize the issues using a Pareto chart to focus on the most critical problems first.
Use the 5 Whys technique to dig deeper into the root cause of the complaint.
Implement corrective actions based on the analysis to prevent similar comp
I applied via Approached by Company and was interviewed in May 2024. There was 1 interview round.
7QC tools are a set of quality control tools used for process improvement and problem-solving.
Check sheet: Used to collect and analyze data, such as tallying defects in a manufacturing process.
Pareto chart: Helps identify the most significant factors contributing to a problem, based on the 80/20 rule.
Cause and effect diagram (Fishbone diagram): Used to identify and analyze potential causes of a problem.
Histogram: Repre...
QA focuses on preventing defects in the process, while QC focuses on identifying defects in the product.
QA is process oriented, focusing on preventing defects by improving processes and procedures.
QC is product oriented, focusing on identifying defects through testing and inspection.
QA involves activities like reviews, audits, and process improvements.
QC involves activities like testing, inspections, and quality contro...
FMEA stands for Failure Modes and Effects Analysis, a systematic method for identifying and preventing potential failures in a system.
FMEA is a structured approach to identifying and prioritizing potential failure modes in a system.
It involves analyzing the potential effects of these failures and developing mitigation strategies.
FMEA helps in improving the reliability, safety, and quality of a system or process.
There a...
Process & product audit type of poka yoke ensures errors are prevented during audits.
Poka yoke in process audit involves using checklists to ensure all steps are followed correctly
Poka yoke in product audit involves using sensors to detect defects before they occur
Examples include using color-coded labels to prevent mix-ups in audits
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