Isgec Heavy Engineering Shift Incharge Interview Questions and Answers

Bearings and bearing service and data maintain CAL skin pass mill a

Q1. How the Shift & Production Achieve
Ans. 
Shift & Production achieve through effective planning, coordination, monitoring, and continuous improvement.
• Effective planning of production schedules and resources

• Coordination between different departments and teams

• Monitoring production processes for efficiency and quality

• Continuous improvement through feedback and analysis

• Implementing lean manufacturing principles

• Utilizing technology for automation and optimizati
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Q2. Manpower & Production Planing
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Q1. Boiler and turbine trouble shooting Boiler opration
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Q2. Turbine operation interlock
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Bearings and bearing maintenance and assembly

Discussion about your last experience

Q1. Salary discussion and selection procedure
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Q2. Salary discussion and procedures
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Q3. Reduce the process time and call back to early
Ans. 
To reduce process time and call back early, we need to analyze the current process and identify bottlenecks.
• Analyze the current process flow

• Identify bottlenecks and areas of improvement

• Implement process improvements such as automation or streamlining

• Monitor and measure the impact of changes

• Continuously review and improve the process
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Bearings and bearing service and data maintain CAL skin pass mill a

Q1. Explain About yourself ?
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Q2. About Hydro test?
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Q3. Safety settings and which safety valve pop-up first and why?
Ans. 
Safety valves are designed to prevent overpressure in a system by releasing excess pressure. The valve that pops up first is typically the one set to the lowest pressure threshold.
• Safety valves are set at different pressure thresholds to ensure that the system does not exceed its maximum pressure capacity.

• The safety valve that pops up first is usually the one set to the lowest pressure threshold, as it will activate be...read more
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Q4. Cooling system and working principle of cooling tower.
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Cooling towers are heat rejection devices that use water to remove heat from a process or system.
• Cooling towers work on the principle of evaporation, where heat is transferred from the water to the air through the process of evaporation.

• The hot water from the system is pumped to the top of the cooling tower, where it is distributed over the fill media to increase the surface area for evaporation.

• As the water evaporates...read more
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Q5. Turbine rolling SOP.
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Q6. Emergency handling.
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Q7. Water treatment of DM water and Drum water speciation.
Ans. 
Water treatment of DM water and Drum water speciation involves processes to remove impurities and ensure water quality.
• DM water treatment involves processes like reverse osmosis, ion exchange, and UV sterilization to remove impurities.

• Drum water speciation involves analyzing the chemical composition of water in drums to ensure it meets required standards.

• Both processes are crucial in industries like pharmaceuticals, el...read more
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Q8. MOC of superheaters coils.
Ans. 
MOC of superheater coils refers to the material of construction used for the coils in a superheater.
• Common materials of construction for superheater coils include stainless steel, carbon steel, and alloy steel.

• The choice of MOC depends on factors such as operating temperature, pressure, and corrosive environment.

• Regular inspection and maintenance of superheater coils are essential to ensure optimal performance and long
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