Godrej & Boyce Manufacturing
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Beads are raised features on a stamped part that add strength and stiffness.
Types of beads include straight beads, flanged beads, and curled beads.
Straight beads are raised features that run parallel to the edge of the part.
Flanged beads have a wider base and are used to reinforce edges or create a seal.
Curled beads are raised features that are curled over to create a lip.
Beads can be used to add strength and stiffness
Compensation in stamping simulation involves adjusting the tooling and process parameters to achieve the desired part geometry.
Compensation can be done by adjusting the die clearance, binder force, and material properties.
Simulation software can be used to predict the effects of compensation before making actual adjustments.
Compensation may also involve modifying the part design to improve manufacturability.
Examples of...
Correlate simulation results with actual shop floor data to validate accuracy.
Collect data from shop floor such as material properties, press settings, and die design.
Use this data to create a simulation model.
Run the simulation and compare results with actual shop floor data.
Adjust simulation parameters as needed to improve accuracy.
Repeat the process to ensure consistent correlation.
Examples: comparing stamping force...
Logical thinking , gears & Pully direction
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