Ford Motor Production Quality Control Engineer Interview Questions and Answers

Q1. Self introduction
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Q2. What is Your Responsibility
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As a Production Supervisor, my responsibility is to oversee the manufacturing process, ensure production goals are met, manage staff, and maintain quality standards.
• Oversee the manufacturing process to ensure efficiency and productivity

• Ensure production goals are met within budget and timeline

• Manage and supervise production staff to maintain a safe and efficient work environment

• Maintain quality standards and implement ...read more
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Q3. Production targets achieved to good quality and spr Manpower handling or manpower deployment according to skill metrics and poka yoka kaizans implementation Morning meeting to all employees safety meetin...read more
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Q4. What is SPR and DPTT
Ans. 
SPR stands for Surface Plasmon Resonance and DPTT stands for Dipropylene glycol monomethyl ether (also known as Dowanol DPM).
• SPR is a technique used to study biomolecular interactions in real time.

• DPTT is a solvent commonly used in industrial applications such as coatings, inks, and cleaning products.
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Q5. Your family details
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I have a wife and two children, a son and a daughter.
• Married with two children

• One son and one daughter
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Q1. How many parts on a car
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Q2. How can drive a car
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Q1. Tell us about yourself.
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Automobiles parts information.

Q1. Purpose of taking this banch
Ans. 
To apply my knowledge and skills in production engineering to contribute to the success of the organization.
• To utilize my technical expertise in optimizing production processes and improving efficiency.

• To work collaboratively with cross-functional teams to troubleshoot issues and implement solutions.

• To ensure quality control measures are in place to meet production goals and standards.

• To continuously learn and adapt to...read more
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Q1. Introduce yourself
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I am a dedicated and experienced Production Engineer with a strong background in manufacturing processes and quality control.
• Bachelor's degree in Mechanical Engineering

• 5+ years of experience in production engineering

• Proficient in CAD software and manufacturing processes

• Led a team to improve production efficiency by 20% at my previous job
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Q1. Are you comfortable with location
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Yes, I am comfortable with location and willing to relocate if necessary.
• I am open to relocating for the right opportunity

• I have experience working in different locations

• I am flexible and adaptable to new environments
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Customer focus, Production records maintain, manpower Handling,

Q1. Motivator,Communicatar, Analytical, planner,logical
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Q2. A focused professional and strong believer in proces Production and safety improvement approach with nearly 4 years of experience Production department, working with XUV700 Powertrain Assembly, Docking pr...read more
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Q3. Problem solving with team ( quality/ safety/ process)
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Q4. Supply/ delivery of semi- finish powertrain to main lion
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Ensuring timely supply and delivery of semi-finished powertrain components to the main production line.
• Coordinate with suppliers to ensure timely delivery of semi-finished powertrain components.

• Implement inventory management systems to track supply levels and prevent shortages.

• Work closely with logistics team to optimize delivery schedules and minimize delays.

• Regularly communicate with production line managers to under
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Q5. Ensure quality of product
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Production planning, customerfocus,manpowed Handling, Production records maintain, handle AT Line- NO production loss,Ensure quality of product

Q1. Interracial basic knowledge
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Q2. Interracial basic knowledge
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Q3. Quality accurans
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Q4. Quality process
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Q5. Manpower balancing
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Q1. How to analyse trouble shoot
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Troubleshooting involves identifying, analyzing, and solving problems in a systematic manner.
• Identify the problem by gathering information and observing the issue

• Analyze the possible causes of the problem using logical reasoning and data

• Develop a plan to address the root cause of the issue

• Implement the solution and test to ensure it resolves the problem

• Document the troubleshooting process for future reference
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Q2. POKO YOKO *Analyse by 4M
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Q3. Fish born diagram
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A fishbone diagram, also known as Ishikawa diagram, is a visual tool used to analyze potential causes of a problem.
• Also known as Ishikawa diagram

• Used to analyze potential causes of a problem

• Categories typically include people, process, environment, equipment, and materials
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Q1. What is cycle time and take time
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Cycle time is the total time taken to complete a process, while takt time is the time available to complete a process.
• Cycle time includes both processing time and any wait time in between tasks

• Takt time is calculated as available production time divided by customer demand

• For example, if a production line has a cycle time of 10 minutes and a takt time of 5 minutes, it means the line can produce 2 units every 10 minutes
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