FCC Clutch Quality Manager Interview Questions and Answers

Basic logical question

Reasoning ability question

Q1. Machining questions related to GD&T
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Q2. What is positioning tolerance
Ans. 
Positioning tolerance refers to the allowable deviation from the desired position of an object or component.
• Positioning tolerance is a measure of how much an object or component can deviate from its intended position without affecting its functionality.

• It is typically specified in terms of a maximum allowable distance or angle.

• For example, in manufacturing, positioning tolerance is used to ensure that parts fit togethe...read more
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Q1. Basic question about our previous company experience
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Q2. Basic mechanical engineering questions
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Q1. Basic family background question
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Q2. English communication
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Q1. How many experience
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Q1. Process & anylisis
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Q1. Why Do you Want to change. Share your experience with worst supplier.
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Q2. What are yoyr key strength. Why should we hire you. Explain yourself as a leader
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Q1. Core Quality Tools. FMEA. How to reduce rating of FMEA. Cp and CPK
Ans. 
To reduce the rating of FMEA, focus on improving the severity, occurrence, and detection ratings. Cp and CPK are used to measure process capability.
• To reduce FMEA rating, address high severity issues first

• Implement controls to reduce the likelihood of high occurrence failure modes

• Enhance detection methods to catch potential issues early

• Calculate Cp and CPK to assess process capability and make improvements as needed
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Q1. What is 7 qc tools
Ans. 
The 7 QC tools are a set of basic tools used for quality control and problem-solving in manufacturing and other industries.
• Check sheet: Used to collect and analyze data in a systematic manner.

• Histogram: A graphical representation of data distribution.

• Pareto chart: Helps identify the most significant factors contributing to a problem.

• Cause-and-effect diagram (Fishbone diagram): Used to identify and analyze potential cau...read more
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Q1. Why you chose for quality??
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Q2. What is quality?why you do Mechanical Engineering?
Ans. 
Quality is meeting or exceeding customer expectations through consistent and reliable products or services.
• Quality is a measure of how well a product or service meets customer needs and expectations.

• It involves ensuring that products or services are consistent and reliable.

• Quality is achieved through a combination of processes, systems, and people.

• Mechanical engineering is a field that focuses on designing and developi...read more
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Q1. Tell me about your self
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Q2. Why you want to switch
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Q3. Past Experience
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Q4. Salary expected
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Q1. Related to Quality assurance
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Q2. 8D analysis steps
Ans. 
8D analysis is a problem-solving method used to identify, correct, and prevent recurring problems.
• Define the problem

• Form a team

• Containment actions

• Root cause analysis

• Corrective actions

• Implement permanent corrective actions

• Prevent recurrence

• Recognize team efforts
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Q3. 7QC tools steps
Ans. 
The 7QC tools are a set of quality control tools used for problem-solving and process improvement.
• Identify the problem or process to be improved

• Collect data related to the problem

• Display data visually using tools like histograms or scatter plots

• Analyze the data to identify root causes of the problem

• Brainstorm and implement solutions

• Monitor the results of the implemented solutions

• Standardize the process to prevent recur
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Q4. How to handle warranty parts
Ans. 
Warranty parts should be properly documented, tracked, and analyzed to identify trends and improve product quality.
• Create a system to track warranty parts including serial numbers, dates, and reasons for return

• Analyze warranty parts data to identify common issues and trends

• Work with suppliers to address recurring issues and improve product quality

• Implement corrective actions based on warranty parts analysis to prevent
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Any one past experience for quality issue

General aptitude , general knowledge

Q1. Personal details
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Q2. Academic details
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Q1. Mechanical engineering
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Q2. Automobile engineering
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