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posted on 5 Dec 2021
I applied via Recruitment Consultant and was interviewed in Nov 2021. There were 5 interview rounds.
Cp, Cpk, Pp, and Ppk are statistical process capability indices used to measure the ability of a process to produce products within specification limits.
Cp and Cpk are used for short-term process capability analysis, while Pp and Ppk are used for long-term process capability analysis.
Cp measures the potential capability of a process to meet specifications, while Cpk measures the actual capability of a process to meet s...
Hypothesis testing is a statistical method to test a hypothesis about a population parameter.
It involves formulating a null hypothesis and an alternative hypothesis.
The null hypothesis assumes that there is no significant difference between the sample and population.
The alternative hypothesis assumes that there is a significant difference between the sample and population.
Types of hypothesis testing include one-tailed ...
DOE types include screening, factorial, response surface, and mixture designs. Sample size calculation depends on the type of DOE.
Screening designs are used to identify the most important factors affecting a response.
Factorial designs are used to study the effects of multiple factors and their interactions.
Response surface designs are used to optimize a response by finding the best combination of factors.
Mixture design...
MSA stands for Measurement System Analysis. It is used to evaluate the measurement system's ability to provide accurate and reliable data.
MSA is used to identify and quantify the sources of variation in a measurement system.
It helps in determining the accuracy, precision, and stability of the measurement system.
There are two types of MSA: Attribute Agreement Analysis and Variable Gauge R&R Analysis.
Attribute Agreement ...
Control charts are statistical tools used to monitor and control a process over time.
They help identify if a process is stable or unstable.
They can be used to detect and correct problems in a process.
Common types include X-bar and R charts, p charts, and c charts.
They are widely used in manufacturing, healthcare, and other industries.
Example: A hospital might use a control chart to monitor the number of patient falls p...
Regression and correlation are statistical methods used to analyze the relationship between two variables.
Regression is used to predict the value of one variable based on the value of another variable.
Correlation measures the strength and direction of the relationship between two variables.
Regression and correlation are often used in industrial engineering to analyze data and make predictions.
Examples of regression and...
Line balancing is the process of evenly distributing work among production lines to optimize efficiency.
Identify tasks and their sequence
Determine cycle time for each task
Calculate the minimum number of workstations needed
Assign tasks to workstations
Evaluate and adjust as necessary
Methods include longest task time, shortest task time, and ranked positional weight
Example: A car assembly line where each workstation has a...
PFD stands for Process Flow Diagram, which is a graphical representation of a process.
PFDs are used to show the flow of materials, energy, and information through a process.
They use symbols to represent equipment, valves, instruments, and other components.
PFDs are often used in chemical and process engineering to design and optimize processes.
Some common symbols used in PFDs include pumps, tanks, heat exchangers, and c
PFMEA is a risk assessment tool used in industrial engineering to identify and prioritize potential failures.
PFMEA stands for Process Failure Mode and Effects Analysis
It is used to identify potential failures in a process and prioritize them based on their severity, occurrence, and detectability
There are three types of PFMEA: Design FMEA, Process FMEA, and System FMEA
RPN (Risk Priority Number) is calculated by multiply...
Lean is a methodology to eliminate waste and improve efficiency. 8 wastes are non-value adding activities. DMAIC is a problem-solving tool.
Lean is a systematic approach to identify and eliminate waste in processes
8 wastes are defects, overproduction, waiting, non-utilized talent, transportation, inventory, motion, and extra processing
DMAIC is a problem-solving tool used in Six Sigma methodology
DMAIC stands for Define, ...
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