Deccan Fine Chemicals Senior Process Engineer Interview Questions, Process, and Tips

Safety is a crucial aspect in engineering to prevent accidents and ensure the well-being of individuals.

• Safety protocols should be followed at all times in the workplace

• Regular safety inspections and audits should be conducted

• Proper training and education on safety procedures is essential

• Use of personal protective equipment (PPE) is mandatory in hazardous environments

UPL 5 will produce 1,3-dichloropropene.

• UPL 5 is a chemical used in agriculture as a soil fumigant.

• It will produce 1,3-dichloropropene upon application.

• 1,3-dichloropropene is a colorless liquid with a chloroform-like odor.

Chemical Engineering Thermodynamics is the study of energy and its transformations in chemical processes.

• It involves the analysis of heat transfer, work, and energy flow in chemical systems.

• It helps in understanding the behavior of chemical reactions and the design of efficient processes.

• Thermodynamics principles are used to optimize process conditions and maximize energy efficiency.

• Examples include calculating heat tr...read more

Design steps for a shell and tube heat exchanger

• Determine the heat duty and fluid flow rates

• Select the appropriate materials for the tubes and shell

• Determine the number of tube passes and tube layout

• Design the baffles and tube supports

• Calculate the heat transfer area and pressure drop

• Specify the inlet and outlet connections

• Prepare detailed fabrication drawings

Pressure drop in a column refers to the decrease in pressure as fluid flows through the column.

• Pressure drop is caused by frictional resistance to flow and changes in direction of the fluid.

• It can be calculated using Bernoulli's equation or by measuring pressure at different points in the column.

• Pressure drop can affect the efficiency of the column and may require adjustments to the operating conditions.

• Factors that ca...read more

HAZOP is a hazard and operability study, while MSDS is a material safety data sheet.

• HAZOP is a systematic and structured approach to identify potential hazards and operability problems in a process plant.

• MSDS is a document that provides information on the properties of hazardous chemicals and how to handle them safely.

• HAZOP involves a team of experts analyzing the process design and identifying potential deviations tha...read more