DCM Shriram Junior Engineer Production Interview Questions and Answers

Checked common sense by testing PnC skills and english.

Group discussion about working together with multiple people.

Q1. Types of pumps ,types of heat exchanger,hydrostatic pressure calculation.
Ans. 
Types of pumps, types of heat exchangers, and hydrostatic pressure calculation.
• Types of pumps: centrifugal pumps, reciprocating pumps, rotary pumps, etc.

• Types of heat exchangers: shell and tube heat exchangers, plate heat exchangers, finned tube heat exchangers, etc.

• Hydrostatic pressure calculation: P = ρgh, where P is the pressure, ρ is the density of the fluid, g is the acceleration due to gravity, and h is the heigh
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Q2. What is MSDS what are the details should be in it
Ans. 
MSDS stands for Material Safety Data Sheet. It contains details about the hazards, handling, storage, and emergency procedures for a specific chemical or product.
• MSDS provides information about the physical and chemical properties of a substance.

• It includes details about the potential hazards associated with the substance and the necessary precautions to be taken.

• MSDS also provides information on proper storage, handli...read more
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Q1. About your self and experience details
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Q2. Your job responsibilities and achievements
Ans. 
Managed production team, optimized processes, increased efficiency by 20%, reduced costs by 15%
• Led a team of 30 production staff to meet daily production targets

• Implemented new production processes resulting in a 20% increase in efficiency

• Identified cost-saving opportunities and reduced production costs by 15%

• Streamlined inventory management system to minimize waste and improve inventory turnover rate
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Q1. Any questions releded production department
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Q2. Technical questions
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Good test for new comers

Q1. Tell me about plate and frame filter press?
Ans. 
Plate and frame filter press is a type of filter press used for separating solids from liquids.
• Consists of a series of plates and frames with filter cloths in between

• Liquid to be filtered is pumped into the press and passes through the filter cloths, leaving behind the solids

• Commonly used in industries such as food and beverage, pharmaceuticals, and chemicals
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Q2. Do you have experience of dryers?
Ans. 
Yes, I have experience with various types of dryers including industrial dryers and household dryers.
• I have experience working with industrial dryers in a manufacturing setting.

• I am familiar with operating and maintaining household dryers for personal use.

• I have knowledge of different types of dryers such as air dryers, rotary dryers, and fluidized bed dryers.
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General aptitude test

Q1. What is ISO and explain
Ans. 
ISO stands for International Organization for Standardization. It is a set of standards that ensure products and services are safe, reliable, and of good quality.
• ISO develops and publishes international standards to ensure quality, safety, and efficiency in products and services.

• ISO standards cover a wide range of industries including technology, healthcare, food safety, and environmental management.

• Examples of ISO sta...read more
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Q2. Kaizen and 5s explain
Ans. 
Kaizen and 5s are continuous improvement methodologies used in production to enhance efficiency and quality.
• Kaizen is a Japanese term meaning 'continuous improvement' and focuses on making small, incremental changes to processes to improve efficiency and quality.

• 5s is a methodology focused on organizing the workplace to improve efficiency and eliminate waste. The 5s stand for Sort, Set in order, Shine, Standardize, and...read more
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Q3. Any naming reaction
Ans. 
The Grignard reaction is a commonly used naming reaction in organic chemistry.
• Involves the reaction of an organomagnesium halide with a carbonyl compound to form a new carbon-carbon bond

• Named after French chemist Victor Grignard

• Commonly used in the synthesis of alcohols, carboxylic acids, and ketones
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Q1. Process in details
Ans. 
The process involves planning, organizing, and overseeing the production of a project from start to finish.
• Create a detailed production schedule outlining tasks and deadlines

• Coordinate with various departments such as casting, crew, and post-production

• Manage budget and resources effectively to ensure project stays on track

• Troubleshoot any issues that arise during production

• Ensure final product meets quality standards a
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Q2. Unit process in your experience
Ans. 
Unit process refers to individual steps in a production process that contribute to the overall production of a product.
• Unit processes are essential in manufacturing to ensure efficiency and quality control.

• Examples of unit processes include mixing, heating, cooling, cutting, and packaging.

• Each unit process is designed to perform a specific task or function in the production line.
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Q1. Safety in plant
Ans. 
Safety in plant is a top priority to prevent accidents and ensure a healthy work environment.
• Regular safety inspections should be conducted to identify and address potential hazards

• Employees should receive proper training on safety protocols and procedures

• Safety equipment should be readily available and in good working condition

• Emergency response plans should be in place and regularly practiced

• Encourage a culture of sa...read more
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Q2. Process safety in plant
Ans. 
Process safety in plant involves implementing measures to prevent accidents and ensure the safety of workers and the environment.
• Implementing proper training programs for employees on safety procedures

• Regular maintenance and inspection of equipment to prevent malfunctions

• Utilizing safety protocols such as lockout/tagout procedures

• Emergency response planning and drills to prepare for potential accidents

• Continuous monito...read more
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Q1. Introduction with experience
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