Danfoss Industries Supplier Quality Manager Interview Questions and Answers

DCS system architecture refers to the design and layout of a distributed control system.

• DCS system architecture involves a network of controllers, sensors, and actuators.

• The system is designed to control and monitor various processes in an industrial setting.

• The architecture typically includes a central control room, field devices, and communication networks.

• DCS systems can be customized to meet the specific needs of a...read more

Electrical earth is used for safety of electrical equipment while instrument earth is used for safety of instruments.

• Electrical earth is used to protect electrical equipment from electrical faults and surges.

• Instrument earth is used to protect sensitive instruments from electrical noise and interference.

• Electrical earth is connected to the earth electrode while instrument earth is connected to the instrument chassis.

• El...read more

The key role in supplier quality is to ensure that suppliers meet the required standards and specifications to deliver high-quality products or services.

• Establishing and maintaining supplier quality standards

• Conducting supplier audits and assessments

• Implementing corrective actions for non-conforming products or services

• Collaborating with suppliers to improve quality processes

• Monitoring supplier performance and providin

The process flow in plating process involves cleaning, rinsing, activating, plating, rinsing, and drying.

• Cleaning: Parts are cleaned to remove any dirt, oil, or contaminants.

• Rinsing: Parts are rinsed to remove any cleaning agents or residues.

• Activating: Parts are activated to prepare the surface for plating.

• Plating: Parts are plated with the desired metal.

• Rinsing: Parts are rinsed again to remove any plating chemicals.

• ...read more

I handle supplier quality issues by identifying root causes, implementing corrective actions, and monitoring performance.

• Identify the root cause of the quality issue

• Implement corrective actions with the supplier

• Monitor supplier performance to ensure issue resolution

• Establish clear communication channels with suppliers

• Regularly audit supplier quality processes

Issue resolution steps involve identifying the problem, analyzing root cause, developing solutions, implementing corrective actions, and monitoring effectiveness.

• Identify the problem by gathering information and data

• Analyze the root cause of the issue to understand why it occurred

• Develop solutions or corrective actions to address the problem

• Implement the chosen solution and monitor its effectiveness

• Document the entire

Steps of analysis in DMAIC include Define, Measure, Analyze, Improve, and Control.

• Define the problem or opportunity for improvement

• Measure current processes and collect data

• Analyze the data to identify root causes of issues

• Improve processes based on analysis findings

• Control and sustain improvements over time

FMEA stands for Failure Mode and Effects Analysis, a systematic method for identifying and preventing potential failures in a process or product.

• FMEA is a proactive risk assessment tool used to identify and prioritize potential failure modes in a process or product.

• It involves analyzing the potential effects of each failure mode, the likelihood of their occurrence, and the ability to detect and prevent them.

• FMEA helps ...read more

RPN stands for Risk Priority Number in FMEA, used to prioritize potential failure modes based on severity, occurrence, and detection.

• RPN is calculated by multiplying severity, occurrence, and detection ratings for each potential failure mode.

• It helps prioritize which failure modes to address first based on their potential impact.

• For example, a failure mode with a high severity, high occurrence, and low detection rating...read more

To improve severity in FMEA, focus on identifying and addressing high-risk failure modes.

• Conduct a thorough risk assessment to prioritize high-severity failure modes

• Implement controls to reduce the severity of high-risk failure modes

• Ensure that corrective actions are effective in reducing severity

• Regularly review and update the FMEA to capture new risks and improvements

• Involve cross-functional teams in the FMEA process

To improve occurrence, focus on root cause analysis, implementing corrective actions, and continuous monitoring.

• Conduct thorough root cause analysis to identify the underlying issues leading to occurrences.

• Implement corrective actions based on the findings of the root cause analysis to prevent reoccurrence.

• Establish a robust monitoring system to track the effectiveness of the corrective actions and identify any new occ...read more

The key steps of PPAP include submission of documents, review by customer, and approval for production.

• Submission of documents such as control plans, FMEAs, and measurement system analysis

• Review of documents by customer to ensure all requirements are met

• Approval for production once all documents are accepted

IATF focuses on automotive industry requirements while ISO 9001 is a generic quality management standard.

• IATF 16949 is specifically designed for automotive industry suppliers

• ISO 9001 is a generic quality management standard applicable to any industry

• IATF 16949 includes additional automotive-specific requirements such as production part approval process (PPAP)

• Both standards emphasize continual improvement and customer s

The steps of contract creation involve offer, acceptance, consideration, and mutual agreement.

• Offer: One party proposes terms to another party.

• Acceptance: The other party agrees to the terms proposed.

• Consideration: Both parties exchange something of value.

• Mutual agreement: Both parties come to a meeting of the minds.

• Drafting: The contract is written and reviewed by both parties.

• Execution: Both parties sign the contract...read more