need of poka-yoke

Question

need of poka-yoke

Accepted Answer

Poka-yoke is needed to prevent errors and defects in the manufacturing process.

Poka-yoke is a Japanese term meaning 'mistake-proofing' or 'error-proofing'.
It is a quality control technique used to prevent errors and defects in the manufacturing process.
Poka-yoke devices or mechanisms are designed to detect and prevent mistakes before they occur.
They can be simple and low-cost solutions, such as color-coding or shape differentiation, or more complex systems like sensors and alarms.
Examples of poka-yoke include car ignition systems that prevent the car from starting unless the clutch is engaged, or a vending machine that only dispenses a product after the correct amount of money is inserted.
Poka-yoke helps improve product quality, reduce waste, and increase efficiency in manufacturing processes.
It also helps in reducing the need for rework or repairs, saving time and resources.
By implementing poka-yoke, companies can ensure that errors and defects are minimized, leading to higher customer satisfaction and loyalty.

Accepted Answer

you cant skip the operation in the functional line when poka-yoke includes.

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