Calsonic Kansei Motherson Auto Products Quality Engineer Interview Questions and Answers

Q1. 7 QC tools explain
Ans. 
The 7 QC tools are a set of basic tools used for quality control and problem-solving in manufacturing and service industries.
• Check sheet: Used to collect and organize data in a systematic way.

• Pareto chart: Helps identify the most significant factors contributing to a problem.

• Cause and effect diagram (Fishbone diagram): Used to identify and analyze potential causes of a problem.

• Histogram: A graphical representation of d...read more
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Q2. Six big losses in quality
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The six big losses in quality refer to specific areas where efficiency and productivity can be improved in a manufacturing process.
• 1. Downtime - time when production is stopped due to issues like equipment breakdowns or changeovers

• 2. Speed loss - inefficiencies that slow down the production process

• 3. Defects - products that do not meet quality standards and need to be reworked or scrapped

• 4. Setup and adjustment - time ...read more
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Q3. PPAP explain with demonstration
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PPAP stands for Production Part Approval Process, a standardized process in the automotive industry to ensure suppliers meet quality standards.
• PPAP is a set of documents and procedures used to demonstrate that a supplier can consistently meet customer requirements.

• It includes documentation such as control plans, process flow diagrams, and inspection records.

• PPAP is typically required by automotive manufacturers before ...read more
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Q4. Clause of iso and iatf
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ISO 9001 and IATF 16949 are two important quality management system standards.
• ISO 9001 focuses on general quality management principles and practices.

• IATF 16949 is specific to the automotive industry and includes additional requirements.

• Both standards emphasize the importance of customer satisfaction, continual improvement, and risk-based thinking.
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Q5. Raw material details you are aware of
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I am aware of the raw material details such as supplier information, specifications, quality standards, and testing procedures.
• Supplier information including contact details and location

• Raw material specifications such as composition, dimensions, and tolerances

• Quality standards and certifications required for raw materials

• Testing procedures for raw materials to ensure quality and compliance
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Q1. Basic information 1st level interview only
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Quality countermeasure precentstion

Q1. Educational details and other persional details
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Q1. Power supply designing and instrument details
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Q1. 1)Vernier caliper and Micrometer Least Count and it's Use 2)What is Root cause Analysis 3) Describe Iron Carbon Diagram 4) What is GD&T And it's Symbol 5) difference between First angle Method and Third an...read more
Ans. 
Answers to questions related to quality engineering concepts such as Vernier caliper, Micrometer, Root cause analysis, Iron Carbon Diagram, GD&T, and First angle vs Third angle method.
• Vernier caliper least count is 0.02 mm, used for measuring external and internal dimensions accurately.

• Micrometer least count is 0.01 mm, used for precise measurements of small dimensions.

• Root cause analysis is a method used to identify t...read more
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Q2. 6) What is Quality? 7) Difference between QA &QC 8) What is 5S 9) What is CAPA
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Quality is the degree of excellence of a product or service as perceived by the customer.
• Quality is meeting or exceeding customer expectations and requirements.

• It involves ensuring that products or services are free from defects and meet established standards.

• Quality is a continuous process of improvement and prevention of defects.

• It includes aspects such as reliability, durability, performance, and customer satisfacti...read more
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Q1. Job Profile, working
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Q2. Role and responsibilities
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Q1. What are your salary expectations?
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Q2. Share details of your previous job.
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Q3. What is your family background?
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Q4. What are your strengths and weaknesses?
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Q5. Tell me about yourself.
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