Birla Corporation Production Engineer Incharge Interview Questions and Answers

Q1. Company profile & productivity?
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Q2. Your product explain & quality ?
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Our product is a high-quality, innovative solution that meets the needs of our target market.
• Our product is designed to be user-friendly and efficient.

• We use top-of-the-line materials and technology to ensure durability and performance.

• Customer feedback and satisfaction are key factors in our product development process.
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Q3. Send the product my important time period ?
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General methametics and basics of chemical engineering

Q1. Fluid dynamics heat transfer material balance
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Q2. Plant safety and quality control
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Q1. Personal details and general HR questions
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Q1. Technical plant operations and job responsibilities
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Q1. Kiln operation and your organization
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I have experience in kiln operation and have implemented efficient processes in my organization.
• Implemented temperature monitoring system to ensure optimal kiln operation

• Developed maintenance schedule to prevent breakdowns and minimize downtime

• Trained staff on proper kiln operation techniques

• Utilized data analysis to improve kiln efficiency and reduce energy consumption
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Q1. Plant and equipment knowledge and family background
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Q1. About heat treatment process
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Q2. About casting process
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Q3. Mechanical metallurgy
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Q1. Basics about cement industry
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Q1. What is the benefits bonus or pf
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Benefits, bonus, and PF (Provident Fund) are important components of an employee's compensation package.
• Benefits typically include health insurance, retirement plans, paid time off, and other perks provided by the employer.

• Bonuses are additional payments given to employees based on performance, company profits, or other criteria.

• Provident Fund (PF) is a mandatory retirement savings scheme in India, where both the emplo...read more
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Q2. What is the salary
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Q1. Type of casting defect and it's solution.
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Shrinkage defect caused by improper cooling. Solution is to increase cooling rate or add risers.
• Shrinkage defect occurs due to improper cooling causing the metal to shrink and leave voids in the casting.

• Solution is to increase cooling rate or add risers to provide additional molten metal to compensate for the shrinkage.

• Other types of casting defects include porosity, cold shuts, misruns, and hot tears.

• Porosity is cause...read more
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Q2. Getting design and die devlopment .
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Q3. Degassing process and why it's necessary.
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Degassing is the process of removing dissolved gases from liquids to prevent defects and improve product quality.
• Dissolved gases can cause defects in products such as bubbles or porosity.

• Degassing is commonly used in the production of metals, plastics, and electronics.

• Methods of degassing include vacuum degassing, sparging, and membrane degassing.

• Degassing can also improve the shelf life and taste of food and beverages...read more
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Q4. Die casting process parameters and it's calculation.
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Die casting process parameters include temperature, pressure, and cycle time.
• Temperature: affects the fluidity of the metal and the quality of the casting.

• Pressure: determines the filling speed and the density of the casting.

• Cycle time: affects the productivity and the quality of the casting.

• Calculation involves determining the optimal values for each parameter based on the specific alloy and part design.

• Factors such a...read more
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Q5. Mejor improvement project.
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Q6. Shrinkage defect and it's prevention process.
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Shrinkage defect is a common casting defect caused by the solidification of metal.
• Shrinkage defect occurs when the metal solidifies and shrinks before filling the entire mold cavity.

• It can be prevented by increasing the pouring temperature, using risers, and modifying the mold design.

• Proper gating and venting can also help prevent shrinkage defects.

• Examples of shrinkage defects include shrinkage porosity and shrinkage
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Q7. HPDC pressure and velocity calculation.
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Q1. Why do you want to change this job.
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Looking for new challenges and opportunities to grow professionally.
• Seeking a more challenging role that aligns with my career goals

• Interested in exploring new technologies and industries

• Want to work in a more collaborative and innovative environment

• Looking for better work-life balance and career advancement opportunities
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Q1. Production executive .
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Q1. Company manufacturing processes
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The company's manufacturing processes involve a combination of automated machinery and manual labor to produce high-quality products efficiently.
• The manufacturing processes include assembly line production, quality control checks, and packaging procedures.

• The company utilizes advanced technology such as robotics and computerized systems to streamline production.

• Employees are trained in operating machinery, following sa...read more
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Q2. Company name provide
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