Bhushan Power & Steel Production & Planning Engineer Interview Questions and Answers

Q1. Metallurgy relatives
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Q1. Hot dip galvanized steel manufacturing process
Ans. 
Hot dip galvanizing is a process of coating steel with a layer of zinc by immersing it in a bath of molten zinc.
• Steel is cleaned to remove any impurities before being immersed in the molten zinc bath

• The steel is then removed from the bath and cooled to form a layer of zinc coating

• The zinc coating provides protection against corrosion and extends the lifespan of the steel

• Examples of hot dip galvanized steel products inc...read more
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Q2. Reduction control
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Q3. Cumsume control
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Q4. Equipment care and safety
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Q1. What is stainless steel ?
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Stainless steel is a corrosion-resistant alloy made of iron, chromium, nickel, and other elements.
• Stainless steel is known for its resistance to corrosion, rust, and staining.

• It is commonly used in various industries such as construction, automotive, and food processing.

• There are different grades of stainless steel, each with varying levels of corrosion resistance and strength.

• Examples of stainless steel applications i...read more
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Q2. Why annealing we needed?
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Annealing is needed to relieve internal stresses, improve ductility, and soften the material for further processing.
• Annealing helps to remove internal stresses in the material, making it more ductile and less prone to cracking.

• It also helps to soften the material, making it easier to shape or machine.

• Annealing can improve the microstructure of the material, leading to better mechanical properties.

• Examples of materials ...read more
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Q1. What is Beneficition
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Beneficiation is a process of improving the quality and value of raw materials or ores through various techniques.
• Beneficiation involves removing impurities and enhancing the properties of raw materials.

• It is commonly used in industries like mining, metallurgy, and manufacturing.

• Examples of beneficiation techniques include crushing, grinding, screening, and flotation.

• The goal of beneficiation is to increase the economi...read more
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Q2. What can you do for better of your company
Ans. I will give my best and try for minimum breakdown
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Q1. Introduce your self
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Q2. What is the use of accumulator in tube mill
Ans. 
Accumulator in tube mill is used to store and regulate the flow of strip during continuous production.
• Accumulator helps in maintaining a constant speed of the tube mill by storing excess strip during high-speed operation and releasing it during low-speed operation.

• It also helps in reducing the number of welds required in the production process by allowing continuous feeding of strip into the mill.

• Accumulators can be of...read more
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Q1. What do you know about steel plant
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A steel plant is a facility where raw materials are transformed into steel products.
• Steel plants typically use iron ore, coal, and limestone as raw materials

• The process involves melting the raw materials in a blast furnace and then refining the molten metal

• The refined steel is then cast into various shapes and sizes for use in construction, manufacturing, and other industries

• Examples of steel products include beams, pi
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Q1. Define yourself
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I am a detail-oriented and analytical production engineer with a passion for problem-solving and continuous improvement.
• I have experience in designing and implementing production processes that improve efficiency and reduce waste.

• I am skilled in using data analysis tools to identify areas for improvement and make data-driven decisions.

• I am a strong communicator and collaborator, able to work effectively with cross-func...read more
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Q2. Show your strengths and work skill
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Q1. You can ask any question regarding work will be done on plant
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Q2. You can ask any questions over all
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Q1. You may ask any questions regarding Salary ,Behavior and personality with manpowers
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You may Discussion with Group for better organization

Q1. Shaft daimeter 40 mm wy bearings no
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Q2. Ferro silicon melting point wy
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Q3. Which composition is a ci casting
Ans. 
CI casting refers to cast iron casting, which is made from a composition of iron, carbon, and silicon.
• CI casting stands for cast iron casting.

• It is made from a composition of iron, carbon, and silicon.

• The carbon content in CI casting is typically between 2.1% and 4%.

• The silicon content in CI casting is typically between 1% and 3%.

• CI casting is known for its excellent castability, good machinability, and high wear resis
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Q4. High crome metal pouring temperature
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The pouring temperature of high chrome metal is typically between 1,600 to 1,800 degrees Celsius.
• High chrome metal is commonly used in applications that require high temperature resistance and corrosion resistance.

• The pouring temperature is crucial to ensure proper flow and solidification of the metal.

• The specific pouring temperature may vary depending on the exact composition of the high chrome metal and the desired p...read more
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Q5. Maild steel campotion
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