Balmer Lawrie Maintenance Engineer Interview Questions and Answers

My GD topic was renewable energy.

Q1. Tell me about yourself
Ans. 
I am a Senior Engineer with 10+ years of experience in designing and implementing complex systems.
• 10+ years of experience in engineering

• Specialize in designing and implementing complex systems

• Strong problem-solving skills

• Experience with various programming languages such as Java, Python, and C++
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Q2. Why do you want to leave your previous company and join GAIL
Ans. 
Seeking new challenges and growth opportunities at GAIL.
• Desire for new challenges and opportunities for growth

• Interested in working in a different industry or with different technologies

• Attracted to GAIL's reputation and projects

• Seeking a more collaborative and innovative work environment
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Q3. What do your parents do
Ans. 
My parents are both retired now, but my father used to work as a civil engineer and my mother was a teacher.
• Father worked as a civil engineer

• Mother was a teacher

• Both are retired now
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Q4. Have you ever visited Delhi earlier
Ans. 
Yes, I have visited Delhi earlier for a business trip.
• Visited Delhi for a business trip

• Explored historical sites like Red Fort and Qutub Minar

• Enjoyed local cuisine like butter chicken and chaat
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Q5. How did you reach Noida for interview
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Q6. Where are you staying in Noida for interview process
Ans. 
I am staying at a hotel in Sector 18, Noida for the interview process.
• Staying at a hotel in Sector 18, Noida

• Close to the interview location

• Comfortable accommodation for the duration of the process
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Q7. Related family background
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Q1. Detailed technical questions about bearing, pump, furnace tubes (1st and 2nd pass)MOC, TLE MOC, heat exchanger tube MOC, TEMA codes and classification etc.
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Q2. Decoking process of cracking furnace, Naphtha circuit of furnace with sketches,
Ans. 
Decoking process involves removing coke deposits from cracking furnace and naphtha circuit to maintain efficiency.
• Decoking process involves burning off coke deposits using controlled combustion.

• Mechanical decoking involves using high-pressure water jets to remove coke deposits.

• Chemical decoking involves using solvents or acids to dissolve coke deposits.

• Regular decoking is essential to prevent blockages and maintain fur
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Q3. Detailed refrigeration cycles
Ans. 
Refrigeration cycles are thermodynamic processes used in refrigerators and air conditioners to transfer heat from a low temperature reservoir to a high temperature reservoir.
• Refrigeration cycles typically involve four main components: compressor, condenser, expansion valve, and evaporator.

• The refrigerant undergoes a cycle of compression, condensation, expansion, and evaporation to absorb heat from the space being coole...read more
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Q4. Safety related questions which I couldn't answer well
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Q5. Safety procedures before starting of hot job
Ans. 
Safety procedures before starting a hot job include obtaining a hot work permit, conducting a hazard assessment, ensuring proper ventilation, and having fire extinguishing equipment nearby.
• Obtain a hot work permit before starting any hot job

• Conduct a hazard assessment to identify potential risks

• Ensure proper ventilation in the work area to prevent buildup of flammable gases

• Have fire extinguishing equipment nearby and r
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Q6. Furnace tubes Welding related questions
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Q7. Scaffolding and insulation related general questions (easy)
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Q1. I was asked to make a presentation on laser technology.
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Knowledge of the English language, its vocabulary and comprehension. Ability to solve basic mathematical problem, which shows the capacity to use an analytical approach to everyday puzzles.

Q1. Explain for pump
Ans. 
A pump is a mechanical device used to move fluids from one place to another.
• Pumps are commonly used in various industries such as oil and gas, water treatment, and manufacturing.

• They can be classified into different types based on their principle of operation, such as centrifugal pumps and positive displacement pumps.

• Pumps can be powered by electricity, engines, or even manual operation.

• They are essential for maintaini...read more
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Q2. Explain for types of valves
Ans. 
There are four types of valves: gate valves, globe valves, ball valves, and butterfly valves.
• Gate valves are used to control the flow of fluid by raising or lowering a gate.

• Globe valves have a disc that moves up and down to control the flow of fluid.

• Ball valves use a rotating ball with a hole in it to control the flow of fluid.

• Butterfly valves have a disc that rotates to control the flow of fluid.
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Q3. Explain for screw pump
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A screw pump is a type of positive displacement pump that uses rotating screws to move fluid.
• Screw pumps are commonly used in various industries, including oil and gas, wastewater treatment, and food processing.

• They consist of two or more intermeshing screws that rotate in opposite directions, creating a vacuum and pushing the fluid through the pump.

• Screw pumps are known for their high efficiency, low noise levels, and...read more
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Q4. Gear box working
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Q5. How to work Fire engine with high pressure
Ans. 
Working with a fire engine under high pressure requires proper training and knowledge of the equipment.
• Ensure proper training on operating the fire engine with high pressure

• Understand the different components and controls of the fire engine

• Follow safety protocols and guidelines

• Maintain and inspect the fire engine regularly

• Practice efficient water management to maximize effectiveness

• Be aware of potential hazards and tak...read more
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Q6. PPE ALL QUESTIONS
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Q7. Safety questions
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Q8. Industrial safety
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Q9. What is PPE& full fome
Ans. 
PPE stands for Personal Protective Equipment. Full form refers to the complete expansion of an acronym or abbreviation.
• PPE is equipment worn to minimize exposure to hazards that can cause injuries or illnesses.

• Examples of PPE include safety helmets, gloves, goggles, masks, and protective clothing.

• Full form refers to the complete expansion of an acronym or abbreviation, such as PPE (Personal Protective Equipment).
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Q1. Explain for pump
Ans. 
A pump is a mechanical device that moves fluids or gases by applying mechanical force.
• Pumps are used in various industries such as water treatment, oil and gas, and manufacturing.

• There are different types of pumps including centrifugal pumps, positive displacement pumps, and diaphragm pumps.

• Pumps work by creating a pressure difference to move the fluid from one place to another.

• Regular maintenance of pumps is essential...read more
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Q2. Explain for types of valves
Ans. 
There are four main types of valves: ball valves, gate valves, globe valves, and butterfly valves.
• Ball valves: used for on/off control without pressure drop, commonly used in gas and liquid applications

• Gate valves: used for on/off control with low pressure drop, commonly used in water and sewage systems

• Globe valves: used for regulating flow, commonly used in high-pressure steam systems

• Butterfly valves: used for on/off ...read more
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Q3. Explain for screw pump
Ans. 
A screw pump is a type of positive displacement pump that uses rotating screws to move fluid along the screw's axis.
• Screw pumps are known for their high efficiency and ability to handle high viscosity fluids.

• They are commonly used in industrial applications such as oil and gas, wastewater treatment, and food processing.

• Screw pumps can be classified into different types based on the number of screws, such as single scre
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Q4. Gear box working
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Q5. How to work Fire engine with high pressure
Ans. 
To work a fire engine with high pressure, ensure proper training, follow safety protocols, adjust pressure settings, and use appropriate nozzles.
• Ensure proper training on how to operate the fire engine with high pressure

• Follow safety protocols to prevent accidents and injuries

• Adjust pressure settings according to the specific situation and requirements

• Use appropriate nozzles to control the flow and direction of water

• Re...read more
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Q6. PPE ALL QUESTIONS
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Q7. Safety questions
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Q8. Industrial safety
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Q9. What is PPE& full fome
Ans. 
PPE stands for Personal Protective Equipment. It includes items like helmets, gloves, goggles, and full fome refers to the full form of PPE.
• PPE stands for Personal Protective Equipment

• It includes items like helmets, gloves, goggles, etc.

• Full fome refers to the full form of PPE, which is Personal Protective Equipment
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Hard very very hard test

Q1. Annual oil production in India.
Ans. 
India's annual oil production is approximately 700,000 barrels per day.
• India is heavily dependent on oil imports, with domestic production meeting only about 20% of its total demand.

• The country has several oil refineries, including the Jamnagar Refinery, which is the largest in the world.

• India's oil production has been declining in recent years due to aging fields and lack of investment in exploration and production.

• Th...read more
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