Atibir Industries Mechanical Maintenance Engineer Interview Questions and Answers

Q1. Total productive maintenance and what are its components
Ans. 
Total Productive Maintenance (TPM) is a maintenance strategy that aims to maximize equipment effectiveness and minimize downtime.
• TPM involves the entire workforce in the maintenance process

• It focuses on proactive maintenance to prevent breakdowns

• TPM has eight pillars including autonomous maintenance, planned maintenance, and quality maintenance

• TPM aims to improve overall equipment effectiveness (OEE) by reducing downti...read more
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Q2. Environment hazardous and optimization method
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Environmental hazards can be mitigated through optimization methods.
• Optimization methods can help reduce waste and emissions in manufacturing processes.

• Design optimization can lead to more efficient and sustainable products.

• Life cycle assessment can be used to identify environmental impacts and optimize for sustainability.

• Examples of optimization methods include lean manufacturing, Six Sigma, and Design for Environment...read more
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Q3. How phenol removed from water
Ans. 
Phenol can be removed from water through various methods including adsorption, oxidation, and biodegradation.
• Adsorption involves using activated carbon or other materials to attract and trap phenol molecules.

• Oxidation can be achieved through the use of chemicals such as hydrogen peroxide or ozone, or through advanced oxidation processes like photocatalysis.

• Biodegradation involves using microorganisms to break down phen...read more
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Q4. Cokke density , water consumption for per ton cokke production
Ans. 
Coke density and water consumption are important factors in coke production.
• Coke density is typically measured in kg/m³ and can vary depending on the type of coke being produced.

• Water consumption for coke production can vary depending on the production process and the quality of the raw materials.

• Efficient use of water in coke production is important for both environmental and economic reasons.

• Coke density and water co...read more
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Q1. Hard core technical question? Hydraulic calculations? Bearing types? Electrode type?
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Q2. Bearing types? Alignment methods?
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Test in apititude you advise in this better position and most great in company

Q1. Different between Forgings and casting
Ans. 
Forging involves shaping metal through compression, while casting involves pouring molten metal into a mold.
• Forging involves shaping metal through compressive forces, while casting involves pouring molten metal into a mold to solidify.

• Forging typically results in stronger and more durable parts compared to casting.

• Forging is a more precise process that allows for tighter tolerances, while casting is more suitable for c...read more
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Q2. What is the forgings
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Forgings are metal components that are shaped by compressive forces, typically through hammering or pressing.
• Forgings are typically stronger and more reliable than castings or machined parts.

• Common forging processes include open-die forging, closed-die forging, and ring rolling.

• Examples of forged components include crankshafts, connecting rods, and gears.

• Forgings are often used in industries such as automotive, aerospa
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Q3. What is the casting
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Q4. Process in casting
Ans. 
Process in casting involves pouring molten metal into a mold to create a desired shape.
• Mold preparation is crucial for successful casting

• Molten metal is poured into the mold cavity

• Cooling and solidification of the metal takes place inside the mold

• The casting is removed from the mold and finished as needed
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Q5. Process in forging
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Forging is a manufacturing process where metal is shaped by applying compressive forces using a hammer or press.
• Metal is heated to a high temperature to make it more malleable

• The metal is then placed on a die and struck with a hammer or pressed to shape it

• Forging can be done using different techniques like open-die forging, closed-die forging, and impression-die forging
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Q1. Tell me about your most successfuly Engineer project
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