20+ ACG Worldwide Interview Questions and Answers

To turn a hollow shaft at lathe, use a chuck and steady rest to support the workpiece and turn the ID and OD separately.

• Mount the hollow shaft on the lathe using a chuck

• Use a steady rest to support the workpiece and prevent it from bending or vibrating

• Turn the ID of the shaft using a boring bar

• Turn the OD of the shaft using a cutting tool

• Measure the dimensions of the shaft using a micrometer to ensure accuracy

The size of drill used for M4 tapping is 3.3 mm.

• The recommended drill size for M4 tapping is 3.3 mm.

• The drill size may vary depending on the material being tapped.

• It is important to use the correct drill size to ensure proper thread engagement.

• Using a drill size that is too small can result in weak threads, while using a drill size that is too large can damage the material.

Servo motor is a rotary actuator that allows for precise control of angular position.

• Servo motor is a closed-loop system that uses feedback to control the position or speed of the motor shaft.

• An encoder is a device that converts motion into an electrical signal for feedback control.

• Types of encoders include optical encoders, magnetic encoders, and capacitive encoders.

• Optical encoders use light to detect position changes, while magnetic encoders use magnets and sensors.

• Capacit...read more

Types of sensors include temperature sensors, pressure sensors, proximity sensors, etc. One project I completed involved designing a temperature monitoring system using a thermocouple sensor.

• Types of sensors: temperature sensors, pressure sensors, proximity sensors, etc.

• Project involved designing a temperature monitoring system using a thermocouple sensor.

• Thermocouple sensor measures temperature by detecting the voltage generated at the junction of two different metals.

• The sy...read more

Various types of switchgear are used in different applications, and the PLC platform used depends on the specific project requirements.

• Types of switchgear include air-insulated switchgear (AIS), gas-insulated switchgear (GIS), and hybrid switchgear.

• PLC platforms commonly used in engineering projects include Siemens, Allen-Bradley, and Schneider Electric.

• The choice of switchgear and PLC platform depends on factors such as project specifications, budget, and compatibility with ...read more

Process audit is a systematic examination of a process to ensure it is meeting its objectives and requirements.

• Process audit involves reviewing the process documentation, observing the process in action, and interviewing process stakeholders.

• The goal of a process audit is to identify areas for improvement and ensure the process is efficient, effective, and compliant with standards and regulations.

• Examples of processes that may be audited include manufacturing processes, servi...read more

Product audit is a systematic examination of a product to ensure it meets the specified requirements and standards.

• Product audit is a quality control process that involves examining a product to ensure it meets the required specifications.

• It involves checking the product's design, manufacturing process, and final output.

• Product audit helps to identify defects, non-conformities, and areas for improvement.

• Examples of product audit include checking the dimensions of a manufactur...read more

Yes, I have extensive experience working with servo motors and drives in various projects.

• I have successfully implemented servo motor and drive systems in automation projects

• I have troubleshooted and resolved issues related to servo motors and drives

• I have optimized servo motor performance for improved efficiency and accuracy

• I have trained team members on the operation and maintenance of servo motors and drives

FIFO stands for First In, First Out and LIFO stands for Last In, First Out. They are methods used for inventory management.

• FIFO means that the first items purchased or produced are the first ones to be sold or used.

• LIFO means that the last items purchased or produced are the first ones to be sold or used.

• FIFO is commonly used in industries with perishable goods like food, while LIFO is used in industries with non-perishable goods like electronics.

• FIFO results in lower invento...read more

I prefer a combination of people and machines for process improvement.

• People bring creativity, critical thinking, and problem-solving skills to the table.

• Machines provide accuracy, efficiency, and consistency in executing tasks.

• Collaboration between people and machines can lead to innovative solutions and optimized processes.

• For example, people can analyze data and identify improvement opportunities, while machines can automate repetitive tasks and monitor process performance...read more

NDT testing stands for Non-Destructive Testing, a method of testing materials without causing damage to them.

• NDT testing is used to detect flaws or defects in materials or products

• It is commonly used in industries such as aerospace, automotive, and construction

• Examples of NDT testing methods include ultrasonic testing, radiography, and magnetic particle testing

ISO is a set of international standards that ensure quality, safety, and efficiency in various industries.

• ISO stands for International Organization for Standardization

• ISO standards cover various industries such as manufacturing, healthcare, and technology

• ISO standards ensure quality, safety, and efficiency in products and services

• Examples of ISO standards include ISO 9001 for quality management and ISO 27001 for information security

• ISO certification is a process of verifying ...read more

Cycle count is a method of inventory auditing where a small subset of inventory is counted on a continuous basis.

• Cycle count helps in maintaining accurate inventory records without the need for a full physical inventory count.

• It involves counting a specific number of items in a specific location at a specific time.

• Cycle counts are usually scheduled regularly to ensure all inventory items are counted over time.

• It helps in identifying discrepancies in inventory levels and addre...read more

Continuous improvement and growth

• Constantly seeking ways to improve processes and efficiency

• Prioritizing professional development and learning opportunities

• Valuing feedback and using it to make positive changes

• Setting ambitious goals and working towards achieving them

I am not aware of the specific machines used in your pharma company.

• I apologize, but I do not have knowledge of the specific machines used in your pharma company.

• However, I am a quick learner and am willing to undergo training to operate any machine required for the job.

• I have experience operating machines in the manufacturing industry and am confident in my ability to adapt to new equipment.

Yes, CAPA (Corrective and Preventive Action) is required for quality improvement.

• CAPA is a systematic approach to identify, investigate, and correct quality issues.

• It involves root cause analysis, corrective action, and preventive action.

• CAPA helps to prevent recurrence of quality issues and improve overall quality.

• Examples of CAPA include process improvements, training, and equipment maintenance.

• CAPA is a key component of quality management systems such as ISO 9001 and FDA r...read more

Swap two numbers and sort the array

• Use a temporary variable to swap the numbers

• Use Array.Sort() method to sort the array

We have a team of 10 skilled technicians with an average work experience of 5 years.

• We have a team of 10 technicians handling maintenance work.

• All of them are skilled and experienced in their respective fields.

• The average work experience of the team is 5 years.

• We have a mix of young and experienced technicians to ensure a balance of energy and expertise.

My role as a Production Engineer is to oversee the manufacturing process, troubleshoot any issues, and optimize production efficiency.

• Oversee manufacturing process

• Troubleshoot production issues

• Optimize production efficiency

Safety circuits are designed to protect equipment and personnel from electrical hazards by automatically shutting off power in case of a fault.

• Safety circuits are typically used in industrial machinery and equipment to prevent accidents.

• They often include components such as emergency stop buttons, safety relays, and interlock switches.

• Safety circuits are designed to meet specific safety standards and regulations to ensure proper functioning.

• Examples of safety circuits include...read more

Dehumidification is the process of removing excess moisture from the air to create a more comfortable and healthy indoor environment.

• Dehumidification helps prevent mold and mildew growth

• It can improve air quality and reduce musty odors

• Dehumidifiers are commonly used in basements, bathrooms, and other damp areas

• Excess humidity can lead to health issues such as allergies and respiratory problems

Stress is the force applied to a material, while strain is the resulting deformation or change in shape.

• Stress is a measure of the internal forces within a material, while strain is the measure of the deformation or change in shape.

• Stress is typically measured in units of force per unit area (such as N/m^2 or psi), while strain is a dimensionless quantity.

• Stress can cause a material to deform, leading to strain. The relationship between stress and strain is described by the m...read more