Accurate Fact Management Services Tool & DIE Maker Interview Questions and Answers

Q1. You have technical skill it's all you asked there
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Q2. Welding, drawing, experience
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Q1. What is Tool & die
Ans. 
Tool & die refers to the specialized field of manufacturing and repairing tools, dies, and molds used in various industries.
• Tool & die makers create and maintain precision tools, dies, and molds.

• They work with materials like metal, plastic, and wood to produce parts and components.

• Tool & die making involves using various machines, such as lathes, milling machines, and grinders.

• These professionals interpret blueprints, ...read more
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Q2. The difference between Jig & fixtures
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Jigs and fixtures are tools used in manufacturing to hold and guide workpieces during machining operations.
• Jigs are used to guide and control the cutting tools, while fixtures are used to hold and position the workpiece.

• Jigs are typically used for drilling, reaming, and tapping operations, while fixtures are used for milling, grinding, and turning operations.

• Jigs are often more complex and expensive than fixtures due t...read more
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Q3. A Jig controls and guides the cutting tool to work predefiend location on workpiece. Fixtures are used for supporting and locating a workpiece
Ans. 
A jig is used to control and guide the cutting tool to a specific location on a workpiece, while fixtures are used to support and locate the workpiece.
• Jigs are typically used in machining operations to ensure accuracy and repeatability.

• Fixtures are often used in manufacturing processes to securely hold the workpiece in place.

• Jigs and fixtures are essential tools in tool and die making, as they help in achieving precise...read more
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Q4. What is the moulding
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Moulding is a manufacturing process used to shape liquid or pliable raw materials into solid objects.
• Moulding involves pouring or injecting a material into a mould or die.

• The material is then allowed to cool and harden, taking the shape of the mould.

• Common materials used in moulding include plastics, metals, and ceramics.

• Moulding is used in various industries such as automotive, aerospace, and consumer goods.

• Examples o...read more
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Q5. The Difference between Conventional machining & non-conventional
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Conventional machining refers to traditional methods of shaping and cutting materials, while non-conventional machining involves newer, unconventional techniques.
• Conventional machining uses tools like lathes, milling machines, and drills to remove material through cutting, grinding, or drilling processes.

• Non-conventional machining includes methods like laser cutting, electrochemical machining, and ultrasonic machining.

• ...read more
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Q6. The difference between injection molding & blow moulding
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Injection molding and blow molding are two different processes used in manufacturing plastic products.
• Injection molding involves injecting molten plastic into a mold to create a solid object.

• Blow molding involves inflating a hollow tube of molten plastic to create a hollow object.

• Injection molding is used for producing solid objects like bottle caps, while blow molding is used for producing hollow objects like bottles.

• ...read more
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Q1. How do come wrinkles problem
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Wrinkles occur due to excessive stress on the material during the forming process.
• Wrinkles are caused by compressive stresses in the material.

• They occur when the material is stretched or bent too much in a localized area.

• Factors that contribute to wrinkles include material thickness, bend radius, and lubrication.

• Wrinkles can be prevented by adjusting the forming process parameters or using a different material.

• Examples...read more
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Q2. How do controll the pressure of press shop
Ans. 
The pressure of press shop can be controlled by adjusting the hydraulic pressure and regulating the speed of the press.
• Adjust hydraulic pressure to control the pressure of the press shop

• Regulate the speed of the press to control the pressure

• Ensure proper maintenance of the press machine to avoid pressure fluctuations

• Use pressure sensors to monitor and control the pressure

• Train the operators to handle the press machine ...read more
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Q3. How do welding & matching
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Welding is the process of joining two metal pieces together by heating them to a melting point and fusing them. Matching involves ensuring the dimensions and specifications of the welded pieces are accurate.
• Welding involves using heat to melt and fuse two metal pieces together

• Matching involves ensuring the dimensions and specifications of the welded pieces are accurate

• Welding and matching are important skills for a too...read more
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Q4. How do come crack problem
Ans. 
Crack problems in tool and die making can occur due to various reasons.
• Cracks can occur due to improper heat treatment of the material.

• Excessive stress on the tool can also lead to cracks.

• Improper design or manufacturing process can also be a cause.

• Cracks can also occur due to wear and tear over time.

• Regular maintenance and inspection can help prevent crack problems.
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Q5. How do come dent mark problem
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Dent mark problems occur due to various reasons such as improper handling, tool wear, and material defects.
• Improper handling of the tool or material can cause dent marks.

• Tool wear can also lead to dent marks on the material.

• Material defects such as impurities or inconsistencies can result in dent marks.

• Dent marks can also occur due to incorrect tool selection or setup.

• Proper maintenance and inspection of tools can help
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Q1. Tools related questions
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Q2. What is tolerance? How many type of tolerance
Ans. 
Tolerance is the allowable variation in a dimension. There are two types of tolerance: unilateral and bilateral.
• Tolerance is the difference between the maximum and minimum limits of a dimension that is acceptable.

• Unilateral tolerance allows variation in only one direction, while bilateral tolerance allows variation in both directions.

• Tolerance is important in manufacturing to ensure that parts fit together properly and...read more
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Q1. Injection Tooling.And Press Tool
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Q2. Injection Die costing
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Q3. Die Costing. Press process
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Q1. Why do you want to leave the job
Ans. 
Seeking new challenges and growth opportunities
• Looking for new challenges to expand my skill set

• Interested in opportunities for career advancement

• Seeking a more dynamic work environment
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Q2. Tell us about your tool room structure
Ans. 
Our tool room structure is organized and efficient, with designated areas for different tools and equipment.
• We have separate sections for storing cutting tools, measuring instruments, and machinery.

• Each tool is labeled and stored in its designated place for easy access and inventory management.

• We follow a strict tool maintenance schedule to ensure all tools are in optimal condition for use.

• Our tool room is equipped wit...read more
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