Senior Quality Control Engineer

10+ Senior Quality Control Engineer Interview Questions and Answers

Updated 13 Dec 2024
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Q1. In cube compression testing why our concrete cube breaks more at middle of cube? explain with technical reasons behind that.

Ans.

Concrete cubes break more at the middle due to the distribution of stress and the presence of weak points.

  • The middle of the cube experiences the highest stress during compression testing.

  • The distribution of stress is not uniform throughout the cube.

  • The presence of weak points, such as air voids or aggregate discontinuities, can cause the cube to break at the middle.

  • The middle of the cube is where the maximum compressive force is applied.

  • Factors like improper curing, improper ...read more

Q2. Have you ever seen pro eutectoid austenite in high carbon steel

Ans.

Yes, pro eutectoid austenite can be seen in high carbon steel.

  • Pro eutectoid austenite is a phase that forms during the cooling of high carbon steel.

  • It is a metastable phase that exists above the eutectoid temperature.

  • The presence of pro eutectoid austenite can affect the mechanical properties of the steel.

  • It can lead to increased hardness and brittleness in the final product.

Senior Quality Control Engineer Interview Questions and Answers for Freshers

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Q3. what is market feedback of candidate and know person about GDCL

Ans.

Market feedback on GDCL is positive

  • GDCL is known for its high-quality products and services

  • Customers appreciate the company's commitment to quality control

  • GDCL has a strong reputation in the industry

  • The company has received positive reviews and feedback from customers

  • GDCL is seen as a reliable and trustworthy partner by many businesses

Q4. Tell me about concrete mix design as per is standards.

Ans.

Concrete mix design is a process of determining the proportions of various ingredients to achieve desired properties of concrete.

  • Concrete mix design involves selecting suitable materials and determining their proportions.

  • The mix design considers factors such as strength, workability, durability, and economy.

  • IS standards, such as IS 10262, provide guidelines for concrete mix design in India.

  • The design process includes calculating water-cement ratio, aggregate-cement ratio, and...read more

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Q5. How can you judge your product is good by checking physically.

Ans.

To judge the product physically, perform visual inspections, measurements, and functional tests.

  • Conduct visual inspections to check for any defects or abnormalities in the product's appearance.

  • Perform measurements to ensure the product meets the required specifications and tolerances.

  • Conduct functional tests to verify that the product performs its intended functions correctly.

  • Compare the physical attributes of the product with the established standards or benchmarks.

  • Use speci...read more

Q6. How many types of defects in wire rod mill

Ans.

There are several types of defects in a wire rod mill.

  • Surface defects: scratches, pits, cracks

  • Dimensional defects: improper size, ovality

  • Internal defects: inclusions, voids, segregation

  • Chemical defects: improper composition

  • Mechanical defects: improper hardness, brittleness

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Q7. What are all the instruments that you are familiar with?

Ans.

I am familiar with instruments such as calipers, micrometers, gauges, spectrophotometers, and CMM machines.

  • Calipers

  • Micrometers

  • Gauges

  • Spectrophotometers

  • CMM machines

Q8. What is the difference between Qa&Qc

Ans.

QA focuses on preventing defects in the software development process, while QC focuses on identifying defects in the final product.

  • QA stands for Quality Assurance and QC stands for Quality Control.

  • QA is a proactive process that focuses on preventing defects by establishing processes and standards, while QC is a reactive process that focuses on identifying defects in the final product.

  • QA involves activities like requirement analysis, test planning, and process improvement, whi...read more

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Q9. Do you know about mill line area

Ans.

Mill line area is a section of a manufacturing facility where metal is processed into sheets or coils.

  • It is typically found in steel mills or metal fabrication plants

  • The area includes equipment such as rolling mills, slitters, and shears

  • Quality control is important in this area to ensure the metal meets customer specifications

Q10. What is least count of vernier?

Ans.

The least count of a vernier scale is the smallest measurement that can be read on the scale.

  • The least count of a vernier scale is calculated by dividing the smallest division on the main scale by the total number of divisions on the vernier scale.

  • For example, if the smallest division on the main scale is 1 mm and there are 10 divisions on the vernier scale, the least count would be 0.1 mm.

  • The least count determines the precision of measurements that can be taken using the ve...read more

Q11. What is Slump value??

Ans.

Slump value is a measure of the consistency of fresh concrete.

  • Slump value is the amount of vertical settlement or deformation that a concrete mix undergoes after the cone used for testing is removed.

  • It is measured in millimeters and indicates the workability of the concrete mix.

  • A higher slump value indicates a more workable mix, while a lower slump value indicates a stiffer mix.

  • Slump tests are commonly used in construction to ensure the quality and consistency of concrete mix...read more

Q12. Base of specifications

Ans.

Base of specifications refers to the foundation or fundamental criteria that a product or process must meet to be considered acceptable.

  • Base of specifications includes critical parameters, tolerances, and requirements that must be met for quality control.

  • Examples of base of specifications include dimensions, material composition, performance criteria, and testing methods.

  • It is essential for ensuring consistency, reliability, and compliance with standards in manufacturing proc...read more

Q13. Manual profile of rolls.

Ans.

Manual profile of rolls involves measuring and analyzing the dimensions and surface characteristics of rolls used in manufacturing processes.

  • Measure the diameter, length, and surface roughness of the rolls using precision instruments

  • Check for any defects or irregularities in the profile of the rolls

  • Compare the measured values with the specified tolerances to ensure quality control

  • Document the results and take corrective actions if necessary

  • Examples: using a micrometer to meas...read more

Q14. Least Count of VC, MM

Ans.

The least count of VC and MM refers to the smallest measurement that can be accurately read on a Vernier Caliper and Micrometer respectively.

  • The least count of a Vernier Caliper is typically 0.02 mm, meaning it can measure to the nearest 0.02 mm.

  • The least count of a Micrometer is usually 0.01 mm, allowing for measurements to the nearest 0.01 mm.

  • Understanding the least count is important for accurate measurements in quality control processes.

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