Quality Engineer
200+ Quality Engineer Interview Questions and Answers for Freshers
Q1. What types of defects do you face in your parts?
The types of defects I face in my parts include dimensional inaccuracies, surface imperfections, material flaws, and assembly errors.
Dimensional inaccuracies: Parts not meeting specified measurements
Surface imperfections: Scratches, dents, or blemishes on the surface
Material flaws: Defects in the material composition or structure
Assembly errors: Incorrectly assembled parts leading to functionality issues
Q2. How we save cost and sell our products at a reasonable price and the quality will be good we will use the low cost products to make the paint and how we give the good quality paint using low cost products
To save costs and sell products at a reasonable price while maintaining quality, we can optimize production processes, source materials efficiently, and minimize waste.
Optimize production processes to reduce waste and increase efficiency
Source materials efficiently by negotiating with suppliers for better prices
Minimize waste by implementing lean manufacturing principles
Invest in research and development to find innovative ways to use low-cost materials without compromising q...read more
Q3. Difference between vernier caliper and micro meter
Vernier caliper and micrometer are both precision measuring instruments, but they differ in their design and measurement range.
Vernier caliper measures both internal and external dimensions with a range of 0-150mm or 0-6 inches.
Micrometer measures thickness or outside dimensions with a range of 0-25mm or 0-1 inch.
Vernier caliper uses a sliding scale and a vernier scale for measurement, while micrometer uses a screw mechanism.
Micrometer provides more accurate measurements than...read more
Q4. 1) what is six sigma 2) what is iso 3) least count of vernier caliper 4) different types of measuring instruments 5) types of tolerances 6) types of fits 7) iso 13485 8) first angle and third angle method of pr...
read moreAnswers to various technical questions related to quality engineering.
Six Sigma is a set of techniques and tools for process improvement.
ISO is an international organization for standardization.
Least count of vernier caliper is the smallest measurement that can be read.
Types of measuring instruments include micrometers, calipers, rulers, etc.
Tolerances can be bilateral or unilateral.
Fits include clearance fit, interference fit, etc.
ISO 13485 is a standard for quality manageme...read more
Q5. add two float variable, how would you quality test a water bottle after production
Adding two float variables and quality testing a water bottle after production.
For adding two float variables, use a programming language and perform the addition operation
For quality testing a water bottle, check for leaks, durability, and material quality
Conduct drop tests, pressure tests, and visual inspections
Ensure compliance with industry standards and regulations
Perform statistical analysis on test results to identify any trends or issues
Q6. What is MSA, GAGE R and R, What is output in GRR, what will be be change based on result in GRR whether Instrument or Appraiser training, what NDC and how it will affect process
MSA stands for Measurement System Analysis. GAGE R&R is a method to assess measurement system variation. NDC refers to the Number of Distinct Categories.
MSA is a statistical method used to evaluate the measurement system's ability to provide accurate and reliable data.
GAGE R&R is a specific MSA technique used to assess the variation contributed by the measurement system itself.
The output of GAGE R&R is typically expressed as a percentage of total variation, indicating the pro...read more
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Q7. Are you looking for measuring instruments like Bore Gauge, Height Gauge, Micrometer, Vernier Caliper, PPG?
Yes, I am familiar with and have experience using measuring instruments like Bore Gauge, Height Gauge, Micrometer, Vernier Caliper, and PPG.
I have used these instruments extensively in my previous roles as a Quality Engineer
I am familiar with the proper calibration and maintenance of these instruments
I understand the importance of accurate measurements in ensuring product quality
Examples of how I have used these instruments include measuring the dimensions of machined parts a...read more
Q8. Paint,what r the problem occured in paints and how we deal with the problems Check communication skills to sell our paint etc and the main important thing is that how we save our cost in paints
Common problems in paints include cracking, peeling, fading, and bubbling. Cost-saving measures include proper surface preparation, using high-quality materials, and efficient application techniques.
Common problems in paints include cracking, peeling, fading, and bubbling
To deal with these problems, ensure proper surface preparation before painting
Use high-quality paints and materials to prevent issues like fading and peeling
Implement efficient application techniques to save ...read more
Quality Engineer Jobs
Q9. are you aware about vernier , micrometer and Special Gauges?
Yes, I am aware of vernier, micrometer, and special gauges.
Vernier caliper is a measuring instrument used to measure dimensions with high accuracy.
Micrometer is a precision measuring instrument used to measure small distances or thicknesses.
Special gauges are specialized measuring tools designed for specific applications.
Examples of special gauges include thread gauges, plug gauges, and ring gauges.
Q10. What is ppm? How calculate
PPM stands for parts per million. It is a unit of measurement used to express the concentration of a substance in a solution.
PPM is calculated by dividing the number of parts of a substance by the total number of parts in the solution and multiplying by one million.
Formula: PPM = (Number of parts of substance / Total number of parts in solution) * 1,000,000
For example, if there are 10 parts of a substance in a solution with a total of 1000 parts, the PPM would be (10/1000) * ...read more
Q11. what is SPC, How we will calculate Cp and Cpk, Difference b/w sigma and Std dev, Which should be concentrate first whether Cp or Cpk
SPC is Statistical Process Control used to monitor and control quality. Cp and Cpk measure process capability. Sigma is population standard deviation.
SPC is a statistical method used to monitor and control processes to ensure quality standards are met.
Cp and Cpk are indices used to measure process capability. Cp measures how well the process fits within the specification limits, while Cpk measures how centered the process is within the limits.
Sigma is the population standard ...read more
Q12. What is meant by Six sigma, 5s method, 7 wastes of manufacturing.
Six Sigma is a data-driven approach to quality management. 5S is a method for workplace organization. 7 wastes of manufacturing are non-value adding activities.
Six Sigma aims to reduce defects and improve quality by using statistical methods.
5S method involves sorting, simplifying, sweeping, standardizing, and self-discipline to improve workplace efficiency.
The 7 wastes of manufacturing are overproduction, waiting, defects, overprocessing, excess inventory, unnecessary motion...read more
Q13. What is otto cycle? What is pv diagram in engines? What is kinetic energy? What is wind harnessing ?
Otto cycle is a theoretical thermodynamic cycle that describes the functioning of a typical spark ignition piston engine.
Otto cycle is a four-step process involving isentropic compression, constant volume heat addition, isentropic expansion, and constant volume heat rejection.
PV diagram in engines is a graph showing the pressure-volume relationship during the engine cycle.
Kinetic energy is the energy possessed by an object due to its motion.
Wind harnessing is the process of c...read more
Q14. To slove the relative problems in product Checksheet parteiDiagram, feshbone Diagram, Histogram, scatter Diagram process flow Diagram, Control chart
Various quality tools can be used to solve problems in product checksheet, pareto diagram, fishbone diagram, histogram, scatter diagram, process flow diagram, and control chart.
Checksheet can be used to collect data and identify patterns.
Pareto diagram can help identify the most frequent problems.
Fishbone diagram can be used to identify the root cause of a problem.
Histogram can help identify the distribution of data.
Scatter diagram can help identify the relationship between t...read more
Q15. What is Engine? Describe the specification of Boiler
An engine is a machine that converts fuel into motion. A boiler is a closed vessel that heats water to produce steam.
An engine is a mechanical device that converts fuel into motion
Boiler is a closed vessel that heats water to produce steam
Boilers are used in power plants, heating systems, and industrial processes
Boiler specifications include capacity, pressure, temperature, and fuel type
Examples of fuel types include natural gas, oil, coal, and biomass
Q16. Which customers do you handle?
As a Quality Engineer, I handle various customers from different industries.
I handle customers from industries such as manufacturing, automotive, aerospace, and technology.
I work with both internal and external customers.
I ensure customer satisfaction by addressing their concerns and providing quality solutions.
I collaborate with cross-functional teams to meet customer requirements and improve product quality.
Examples: ABC Manufacturing, XYZ Automotive, DEF Aerospace.
Q17. How do you handle customers?
I handle customers by actively listening to their concerns, providing prompt and accurate responses, and ensuring their satisfaction.
Actively listen to customers to understand their needs and concerns
Provide prompt and accurate responses to address their issues
Offer solutions or alternatives to resolve any problems
Ensure customer satisfaction by following up and seeking feedback
Maintain a professional and friendly demeanor throughout interactions
Q18. What is the difference between BS EN 10204 type 2 & type 3?
BS EN 10204 type 2 & type 3 are different in terms of the level of testing and inspection performed.
Type 2 includes testing and inspection by the manufacturer and certification by a third party.
Type 3 includes additional testing and inspection by an independent third party.
Type 3.2 includes witnessing of testing and inspection by the third party.
Type 2.2 and 3.1 do not include witnessing of testing and inspection by the third party.
Type 2.3 and 3.3 include additional testing ...read more
Q19. What is seven qc tool?
The seven QC tools are a set of quality control tools used to identify and solve quality-related issues in manufacturing processes.
The seven QC tools are: check sheets, histograms, Pareto charts, cause-and-effect diagrams, control charts, scatter diagrams, and flowcharts.
Check sheets are used to collect data and record occurrences of specific events or defects.
Histograms are graphical representations of data distribution, showing the frequency of occurrences within specified ...read more
Q20. Types of concrete, materials used for concrete
Concrete is a composite material made up of cement, water, and aggregates.
Types of concrete include plain, reinforced, pre-stressed, and lightweight.
Materials used for concrete include cement, water, aggregates (sand, gravel, crushed stone), and admixtures (chemicals added to improve properties).
Different types of aggregates can be used to achieve different properties, such as strength, durability, and workability.
Admixtures can be used to improve properties such as workabili...read more
Q21. Ultimate tensile strength it is find that the ratio of breaking load divided by 0.784 into two times wire dia.
The ultimate tensile strength is calculated by dividing the breaking load by 0.784 multiplied by two times the wire diameter.
Ultimate tensile strength is the maximum stress a material can withstand before breaking
Breaking load is the force required to break the material
Wire diameter is the thickness of the wire
The formula for ultimate tensile strength is breaking load / (0.784 x 2 x wire diameter)
This formula is used to determine the strength of materials such as metals, plas...read more
Q22. make a 3 digit password from the given condition
Create a 3 digit password based on given condition.
The condition for the password is not provided.
Without the condition, it is impossible to create a password.
The password should be strong and not easily guessable.
Q23. Control the defact of problem to use the 7Qc tools and TQm
To control the defect problem, use 7QC tools and TQM.
Identify the problem and gather data using tools like Pareto chart, Ishikawa diagram, etc.
Analyze the data to find the root cause of the problem.
Develop and implement a solution using Total Quality Management principles.
Monitor and control the process to ensure the problem does not recur.
Continuously improve the process to prevent future defects.
Q24. What is 5S ? How to improve you quality of products?
5S is a methodology for workplace organization and standardization. Improving quality involves identifying and eliminating waste.
Sort - separate necessary items from unnecessary ones
Set in order - arrange necessary items in a logical and efficient manner
Shine - clean and inspect the workplace regularly
Standardize - establish procedures and guidelines for maintaining the workplace
Sustain - ensure that the 5S system is continuously implemented and improved
Identify and eliminate...read more
Q25. Six sigma process, Where Spc will come in Six sigma process
SPC (Statistical Process Control) is a key tool in the Six Sigma process for monitoring and controlling process variation.
SPC is used to collect and analyze data in real-time to ensure that a process is stable and capable of meeting customer requirements.
It involves the use of control charts to monitor process performance and identify any special causes of variation.
SPC helps in identifying and addressing process issues before they result in defects or non-conformance.
By usin...read more
Q26. What is GD&T And Why used in quality?
GD&T stands for Geometric Dimensioning and Tolerancing. It is used to define and communicate engineering tolerances.
GD&T is a symbolic language used to specify the size, shape, orientation, and location of features on a part.
It ensures that parts are manufactured to the correct dimensions and fit together properly.
GD&T is used in quality to improve communication between design, engineering, and manufacturing teams.
It helps to reduce errors, increase efficiency, and improve pr...read more
Q27. Do you know about these full meanings PVC, HDPE, LDPE, MDPE,and there measuring instruments.
PVC - Polyvinyl Chloride, HDPE - High-Density Polyethylene, LDPE - Low-Density Polyethylene, MDPE - Medium-Density Polyethylene
PVC is a synthetic plastic polymer used in construction, healthcare, and packaging industries
HDPE is a thermoplastic made from petroleum used in packaging, construction, and automotive industries
LDPE is a flexible plastic used in packaging, agriculture, and construction industries
MDPE is a type of polyethylene used in gas pipes, packaging, and films
Me...read more
Q28. What do know about Concrete? And How did you used the concrete.
Concrete is a versatile building material made of cement, water, and aggregates. It is used in construction for various structures.
Concrete is a composite material composed of cement, water, and aggregates like sand or gravel.
It is known for its strength, durability, and versatility in construction projects.
Concrete can be used for building foundations, roads, bridges, dams, and other structures.
It can also be used for decorative purposes like countertops, floors, and walls.
P...read more
Q29. can you make reports on quality checks of manufactured goods?
Yes, I can create reports on quality checks of manufactured goods.
I have experience in using various quality control tools and techniques to conduct quality checks on manufactured goods.
I can use statistical process control charts, Pareto charts, and fishbone diagrams to analyze the data collected during quality checks.
I can create reports that summarize the findings of the quality checks and provide recommendations for improvement.
For example, in my previous role as a Qualit...read more
Q30. Can you explain verification & Validation on software testing
Verification ensures the software is built right, while validation ensures the right software is built.
Verification involves checking if the software meets the specified requirements.
Validation involves checking if the software meets the user's needs and expectations.
Verification is done through reviews, walkthroughs, and inspections.
Validation is done through testing like functional testing, usability testing, etc.
Example: Verification would involve checking if a login page ...read more
Q31. What is Quality Engineer
A Quality Engineer is responsible for ensuring that products and services meet the required quality standards.
Develop and implement quality control systems
Conduct audits to ensure compliance with regulations and standards
Identify and resolve quality issues
Collaborate with cross-functional teams to improve processes
Provide training on quality control procedures
Examples: ensuring a car meets safety standards, verifying a medical device is effective and safe
Q32. what is the least count of vernier , micrometer, and etc .
The least count of vernier and micrometer depends on their scale and division markings.
Least count is the smallest measurement that can be read on a measuring instrument.
Vernier calipers have a least count of 0.02 mm or 0.001 inches depending on the scale.
Micrometers have a least count of 0.01 mm or 0.0001 inches depending on the scale and division markings.
The least count of other measuring instruments like dial gauges and height gauges also depend on their scale and divisio...read more
Q33. You are working in steel plant now you are in fabric so how you manage
I adapt to the new environment by learning the processes and procedures of the fabric industry.
I research and study the fabric industry to understand its processes and procedures.
I ask questions and seek guidance from my colleagues who have experience in the fabric industry.
I apply my knowledge and skills from the steel plant to identify areas for improvement in the fabric industry.
I continuously learn and adapt to the new environment to ensure quality standards are met.
Q34. How to fill cube and whats you have checked on site
To fill a cube, ensure all sides are properly aligned and filled with the material. Check for any gaps or air pockets.
Ensure the cube mold is clean and dry before filling.
Pour the material into the mold slowly and evenly to prevent air pockets.
Use a vibrating table to help settle the material and remove any air bubbles.
Check for any leaks or cracks in the mold before filling to prevent material from leaking out.
After filling, tap the sides of the mold gently to ensure the mat...read more
Q35. 1. Explain about DOL starter with diagram. 2. Difference between MCB and MCCB. 3. Basic principle of relay. 4. Construction of generator and motor. 5. Working principle of induction motor.
This is a set of questions related to electrical engineering and quality engineering.
DOL starter is a direct-on-line starter used to start motors.
MCB stands for Miniature Circuit Breaker and MCCB stands for Molded Case Circuit Breaker.
Relays are electromagnetic switches that control the flow of current in a circuit.
Generators convert mechanical energy into electrical energy, while motors convert electrical energy into mechanical energy.
Induction motors work on the principle o...read more
Q36. What is the steel and concrete in used of construction related work or construction sites.
Steel and concrete are commonly used materials in construction for their strength and durability.
Steel is used in construction for structural support, such as beams, columns, and reinforcement in concrete.
Concrete is used for foundations, walls, floors, and other structural elements.
Steel and concrete are often used together in buildings and infrastructure projects to create strong and durable structures.
Examples include steel-reinforced concrete beams, steel columns supporti...read more
Q37. How do you ensure andthe quality materials and product
Quality materials and products are ensured through rigorous testing and inspection processes.
Establishing quality standards and specifications for materials and products
Conducting regular inspections and audits of suppliers and manufacturing processes
Performing thorough testing and analysis of materials and products
Implementing corrective actions and continuous improvement initiatives
Collaborating with cross-functional teams to ensure quality throughout the supply chain
Q38. What is power factor ? What is meggar ? Type of meter ? What is unit ? Power factor related Questions ?
Power factor is a measure of how effectively electrical power is being used. A meggar is a type of insulation resistance tester. Different types of meters include analog and digital meters.
Power factor is the ratio of real power to apparent power in an electrical system.
A meggar is used to measure the insulation resistance of electrical equipment.
Types of meters include analog meters, digital meters, and smart meters.
Unit refers to the standard measurement used for a particul...read more
Q39. How to handle measuring instruments for different materials?
Different materials require different measuring instruments. Here's how to handle them.
Identify the material being measured
Select the appropriate measuring instrument for that material
Calibrate the instrument before use
Ensure the instrument is clean and free of debris
Follow proper measurement techniques for the specific instrument and material
Store the instrument properly after use
Q40. What is least Count of vernier Calliper?
The least count of a vernier caliper is the smallest measurement that can be read on the scale.
The least count is determined by the number of divisions on the vernier scale and the main scale.
It is usually expressed in fractions of a millimeter or inch.
For example, a vernier caliper with 20 divisions on the vernier scale and 1mm on the main scale has a least count of 0.05mm.
The least count is important for accurate measurements and should be considered when selecting a calipe...read more
Q41. What is use measuring instruments in quality
Measuring instruments are used in quality to ensure products meet specifications and standards.
Measuring instruments help to accurately measure and monitor product characteristics such as dimensions, weight, and strength.
They are used to ensure products meet specifications and standards set by regulatory bodies and customers.
Examples of measuring instruments include calipers, micrometers, gauges, and spectrophotometers.
Measuring instruments are also used to monitor and contro...read more
Q42. All measuring instruments least count nd work nd material
Measuring instruments have a least count that determines the smallest measurement that can be taken.
Least count is the smallest measurement that can be taken with a measuring instrument
It is determined by the instrument's precision and accuracy
For example, a ruler with a least count of 1 mm can measure to the nearest millimeter
Materials used in the instrument's construction can affect its accuracy and precision
Q43. How to calculate the weight of irom using density?
To calculate the weight of iron using density, multiply the volume of iron by its density.
Determine the volume of the iron object
Find the density of iron
Multiply the volume by the density to get the weight
Q44. Is there any problem in time shifting (A/B/C)
Time shifting can cause problems in quality control.
Time shifting can lead to incorrect data analysis and interpretation.
It can also cause delays in identifying and addressing quality issues.
Examples include delayed detection of defects in production processes or incorrect measurements due to time differences.
Proper time synchronization and documentation can help prevent time shifting problems.
Q45. What is adhesion test & peel test process?
Adhesion test is a method to measure the strength of adhesion between two materials, while peel test is a method to measure the force required to peel two materials apart.
Adhesion test involves applying a force to separate two materials bonded together and measuring the force required to do so.
Peel test specifically measures the force required to peel two materials apart at a specified angle.
Both tests are commonly used in quality control to ensure proper adhesion of coatings...read more
Q46. Do you know how to interpret 2D drawings?
Yes, I have experience interpreting 2D drawings.
I am familiar with reading and understanding technical drawings, including symbols, dimensions, and tolerances.
I can identify different views, such as top, front, and side views, and understand how they relate to each other.
I am able to interpret geometric dimensioning and tolerancing (GD&T) symbols and apply them to the design.
I have experience using software tools such as AutoCAD and SolidWorks to view and manipulate 2D drawin...read more
Q47. Do you know how to use 2D drawing software?
Yes, I am proficient in using 2D drawing software.
I have experience using software such as AutoCAD and SolidWorks.
I am able to create and modify technical drawings and schematics.
I am familiar with industry standards for dimensioning and tolerancing.
I have used 2D drawing software to create assembly instructions and documentation.
Q48. What do you understand by stress & strain?
Stress is the force applied to an object, while strain is the deformation caused by that force.
Stress is measured in units of force per unit area, such as pounds per square inch (psi) or newtons per square meter (N/m²).
Strain is measured as the change in length or shape of an object compared to its original length or shape.
Stress and strain are related by a material's modulus of elasticity, which describes how much a material will deform under a given amount of stress.
For exa...read more
Q49. What are the responsibilities of a quality engineer?
Quality engineers are responsible for ensuring products meet quality standards through testing, analysis, and process improvement.
Developing and implementing quality control systems
Conducting tests and inspections to identify defects
Analyzing data to improve processes and reduce defects
Collaborating with production teams to address quality issues
Training staff on quality standards and procedures
Q50. What are the key concepts of manual testing?
Key concepts of manual testing include test case creation, execution, defect reporting, and regression testing.
Test case creation involves designing test cases based on requirements and specifications.
Test case execution is the process of running the test cases and comparing actual results with expected results.
Defect reporting involves documenting and reporting any issues found during testing.
Regression testing is the practice of retesting the software after changes to ensur...read more
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