CAE - Project Engineer / Sr. Project Engineer

Key Accountabilities:
Design and development of exhaust systems, parts and subassemblies from FEA and durability perspective. Perform Finite Element Analyses using commercially available FEA applications. Performing FEA simulations Linear, Nin-linear, steady state, dynamic, thermal, thermal fatigue and forced response analyses to verify the design of components, such engines components drive tarins etc.
Lead and support FEA projects using Hypermesh, Optistruct, HyperWorks, SimLab and ANSA as per customer requirements.

Interface with customer and take care of regular project communications with customer.

Obtain all required inputs for assessing the components and sub-systems for stress, deformation, vibration, durability and thermal performance. Carry out Input review.

Understand and comprehend requirements, understand operating environment of the component and systems.

Carry out linear and non-linear Stress analysis, Thermal analysis and Dynamic analysis (Modal and forced response)

Define and document scope and approach with appropriate loads and boundary conditions and define appropriate acceptance criteria.

Carry out analytical calculations using first principles / engineering fundamentals, perform sanity checks on analysis results, create MS-excel based calculators if required.

Interpret analysis results and provide appropriate design recommendations considering manufacturing, assembly and cost aspects.

Resolve analysis related issues / convergence issues.

Prepare clear and concise technical documentation and reports.
Conducting interviews.
Build and manage Team.

Experience and Skills Required:
Experience Range - 6 to 10 Years

BE/ BTech. / ME / MTech in Mechanical / Automobile / Aerospace Engineering or Equivalent

Experience in Gearboxes, Housings, automotive components, Engine etc

Sound experience in various types of FEA: Linear, Non-linear, Dynamic (Modal / Harmonic / PSD), Thermal (Steady state / Transient)

Good skillsets in FEA tools (Hypermesh, Optistruct, HyperWorks, SimLab and ANSA). Strong understanding of FE theory.

Extensive experience in Pre and post processing in the above tools is mandatory.

Good understanding of Finite Element Analysis (FEA) theory and practices

Strong mechanical engineering fundamentals (Stress, Vibration, Fatigue, Plasticity, Heat Transfer, Machine Design). Exposure to DFSS tools

Good verbal and written communication skills, Good Team Player.

Awareness of manufacturing processes such as fabrication, casting, forging, and machining

Good skills in MS-office tools. Ability to create reports and documentation.

Software:
Mandatory:Hypermesh, Optistruct, Abaqus, Abaqus Viewer, HyperWorks, SimLab and ANSA.
Good to have : Ansys Workbench
MS-office.