Team Leader - Production Engineering

Maintain full compliance with 5S principles (Sort, Set in Order, Shine, Standardize, Sustain).
Monitor and support internal CNC programming and optimization efforts.
Drive new product development based on design drawings. Support product launches, evaluate
technical feasibility and optimize designs.
Confirm
Develop a comprehensive roadmap from prototype sample development, create Standard Operating Procedures (SOPs), and prepare process flow charts.
Identify and resolve process gaps, plan and install machinery, and optimize shop and process layouts based on materials and processes.
Design and select special cutting tools and fixtures, providing troubleshooting support for manufacturing processes.
Focus on machining optimization to reduce cycle times.
Monitor and enhance changeover and line setup effectiveness, improving Overall Equipment Efficiency (OEE).
Tool store management and maintenance.
Organize and prepare rough turning and pre-turning drawings.
Conduct root cause analysis and resolve process-related issues.
Provide technical guidance to the team, manage self-development, and train operators on products and processes.
Coordinate with data team planning for routing corrections in SAP.
Create and follow up on Purchase Requests (PR).
Lead new vendor development to enhance capabilities and capacity.
Conduct risk assessments for processes and tasks, with a strong focus on people management and leadership.
Create Library of programs advance programs for all parts and reduce redundancy on programs- inhouse programs.
Trouble shooting of process problems along with CFT team. (POC for Process issues.).
Co-ordinating with Global team for latest technology updating and implement best practices in JC Bangalore. (POC for global CPT for the process optimization).
Conduct SMED on Machines to identify NVA and derive actions and elimination of the Same.
Unification strategy/ Global standard implementation for all products aligned with Czech Republic.
Drive SES through improvements-yellow belts, Feasibilities standards, SAP routing standards, Kaizens etc.
Simulation time updates in Master SAP data, and calculation is in-line with Global programing standards.
New/Latest tooling trials implementation to reduce the tooling cost by improving tool life.
Manufacturing Feasibility standardization to reduce 100% checks Support for Make or Buy Decision.

Condition Monitoring of jaws for all CNC Machines.
Ensure implement SOPs for all product processes and for all machines (Aligned to global standards formats and processes).
Participate in RCAs for Nonconformities driving by quality with updates.
Drive RCA and implement actions for product nonconformities related to Process issues.
Actions executions timely updates for process related losses to improve OEE (Lack of tool, Process, Programs, Jaws etc.).
Documentation reporting of all improvement actions.
Attend scheduled meetings with all necessary updates and documentation on time.
Ensure adherence to Key Performance Indicators (KPIs) and meet deliverables.
Collaborate with support functions to define and implement processes, procedures, and controls relevant to team activities. Contribute to continuous improvement efforts and work cross-functionally to maintain effective interfaces with other departments.
Provide feedback to management to share ideas for improving operations, recommend and support continuous improvement initiatives, and optimize processes to enhance quality and delivery, in alignment with company and customer requirements.
Embrace personal challenges with a proactive approach.
Be a motivated team player, exhibiting optimism and action-oriented behavior

POSITION REQUIREMENTS (Technical Knowledge, Skills, and Abilities):
B.E. in Mechanical Engineering or equivalent with 8-10 years OR Diploma in MechanicalEngineering with 10-14 years of management experience.
Exercise considerable initiative/judgement in work methods and in interpreting and delegatingwork requirements/goals.
Knowledge of various Process based on Drawing, Material Hardness. Machining, welding, heat
treatment, special process etc.
Must have demonstrated strong decision-making ability and strategic planning experience.
Must have thorough understanding of design, drawing standards and Processes.
Excellent verbal and written communication skills. Collaboration, analytical skills, Proactive
thinking skills, ability to effectively communicate with all levels of personnel and acrossfunctional lines.
Requires excellent personal computing skills, particularly competent in SAP, Microsoft Office.
KEY COMPETENCIES:
Should possess strong knowledge and hands on experience of MAZAK CNC machines machining process, GDT, and manufacturing feasibility assessments for make-or-buydecisions. Demonstrated technical and analytical skills in interpreting drawings, as well as
expertise in assembly, tooling, fixtures, and various precision parts manufacturingprocesses.
Knowledge hands on experience on Mazatrol Edgecam Programming, Quality,Engineering, and manufacturing standards.
Good understanding of customer deliverables and the impact of failure/cost of poor quality.
Solid understanding of all people related processes and procedures.