Senior Engineer - Throughput Simulation

• Conceptualize, Build, simulate, and optimize the process models using Plant Simulation and C-Draw simulation Software
• Understand process flows, analyze data, and effectively represent in simulation model to achieve better interrelationship and process improvement.
• Lead and coordinate simulation and Planning efforts between teams to develop optimal solutions for the designed concept or current process
• Deliver results according to project schedules and quality
• Provide results to leadership and coordination between internal departments and Plants for multiple sites.
• Develop design solutions to provide best process flow to improve the throughput of the facilities
• Inspect facilities in accordance with corporate standards and procedures
• Perform self-check as per the process and submit the proposal of changes
• Update all the project tracking sheets
• Update timesheets on a daily basis
• Provide training to new engineers

Additional responsibilities specific to SME (Subject Matter Expertise) roles are listed below-

• Act as coach/mentor/go to person for the business unit for questions and problems within his/her area of expertise.
• Support functional leader in developing strategies related to project executions, workshare skill-gap closure plans, asessment tools

• Support in GMS implementations within function
• Support in defining performance objectives, defining acceptable performance levels project tracking
• Guide to resolve issues relevant to project deliverables within their area of expertise.
• Obtain or provide approval/guidance for changes to processes and practices within their area of expertise (Through Global council meetings, if necessary).
• Facilitate and lead in appropriate initiatives/projects as needed

• Knowledge about functionality of Throughput Simulation Softwares (Plant Simulation, FactoryCAD/FLOW, FlowPlanner). AutoCAD, MS Visio, MS office tools
• Ability to code logic(simtalk2) of simulation model
• Ability/Experience modeling warehouse/material traffic and logistics
• Knowledge about workflow and processes in Body, Paint, GA, and GPS
• Knowledge about throughput behaviors and production systems
• Knowledge about Lean Manufacturing Strategy (ex. GMS, TOC)
• Ability to address unusual and/or difficult problems with analytical ability and problem solving techniques
• Understanding of lean manufacturing principles, layout design and Material flow and layouts
• Demonstrated ability to work effectively with other departments.
• Excellent research-ability of multiple information and data sources
• Ability to adapt to changes, different roles, or environments
• Willing to Travel
• Required flexibility in working hours. Due to global business requirements
• Extended hours required as part of job requirements
• Excellent Communication (verbal written) and meeting facilitation skills

• High level of interpersonal, oral and written communication skills-ability to interact with all levels of the organization. (Required).
• High level of analytical ability and problem-solving skills (Required).
• Demonstrated ability to work well with multiple customers at the same time (Required)
• Ability to travel is required.

• 2 - 7 yrs in Automobile / Mechanical allied Engineering Industry (Required).
• Experience in Throughput Simulation Analysis for manufacturing systems.
• Working knowledge of Industrial Engineering including Vehicle Development Process, Global Manufacturing Systems, Bill Of Process (BoP), Bill of E quipments (BoE), Vehicle assembly process in automotive plant (Body / Paint / GA)