Industrial Engineer

Job Overview:

We are seeking a detail-oriented and experienced Industrial Engineer to join our dynamic team in the printing and packaging industry. The ideal candidate will play a key role in optimizing production processes, improving operational efficiency, reducing costs, and ensuring high-quality output. The position will involve working closely with the production, maintenance, and quality teams to implement best practices, streamline workflows, and enhance overall productivity in the manufacturing environment.

Key Responsibilities:

• Process Optimization: Analyze and improve manufacturing processes related to printing and packaging. Identify bottlenecks, inefficiencies, and areas for improvement in production workflows.
• Time and Motion Studies: Conduct time and motion studies to evaluate production line performance, set baseline efficiency standards, and develop methods for increasing throughput.
• Capacity Planning: Develop and implement strategies to ensure optimal production capacity and resource allocation to meet customer demand and production targets.
• Cost Reduction: Identify opportunities for cost savings in materials, labor, energy, and overheads. Implement lean manufacturing techniques, such as 5S, Kaizen, and Value Stream Mapping, to reduce waste and increase operational efficiency.
• Process Design & Layout: Design and optimize plant layouts for better workflow, equipment utilization, and employee safety.
• Quality Control: Work closely with the quality team to ensure that production processes adhere to quality standards and regulatory requirements. Participate in root cause analysis for quality issues and implement corrective actions.
• Production Planning: Collaborate with the production planning team to ensure the smooth execution of production schedules. Monitor progress and make necessary adjustments to prevent delays and optimize throughput.
• Data Analysis & Reporting: Use data analytics tools to monitor key performance indicators (KPIs) such as yield, downtime, cycle time, and defect rates. Provide reports to senior management and suggest improvements based on findings.
• Training & Support: Train production staff on new processes, equipment, and best practices to ensure smooth implementation of process improvements. Provide ongoing support to resolve operational issues.
• Health & Safety: Promote a safe working environment by adhering to industry safety standards and regulations. Identify potential hazards and recommend corrective actions.

Qualifications:

• Education: Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field. A Master's degree or relevant certifications (Six Sigma, Lean, etc.) is a plus.
• Experience:
• Minimum of 2-3 years of experience in industrial engineering or process improvement within the printing and packaging industry.
• Strong understanding of printing technologies (offset, flexo, digital, etc.) and packaging processes (carton folding, labeling, etc.).
• Proven experience in process optimization, lean manufacturing, and cost reduction initiatives.
• Skills:
• Proficiency in industrial engineering software (e.g., AutoCAD, SolidWorks, or similar tools).
• Strong analytical skills with the ability to analyze large datasets and make data-driven decisions.
• In-depth knowledge of lean manufacturing principles and Six Sigma methodologies.
• Excellent communication skills to collaborate with cross-functional teams.
• Strong problem-solving abilities and attention to detail.
• Certifications (desirable):
• Six Sigma Green Belt or Black Belt
• Lean Manufacturing Certification
• PMP (Project Management Professional)

Personal Attributes:

• Strong leadership skills with the ability to motivate and guide cross-functional teams.
• Results-oriented with a strong focus on improving productivity and reducing costs.
• High attention to detail and commitment to maintaining quality standards.
• Ability to work in a fast-paced environment with shifting priorities.
• Collaborative mindset with excellent interpersonal skills.

Working Conditions:

• Full-time position.
• Manufacturing environment with exposure to machinery, noise, and production processes.
• Adherence to health and safety regulations is mandatory.